background image

After diagnosing and fixing the cause of the
temperature rise, push the RESET BUTTON on
the control board.

Before resuming operation the unit will go through
the usual 3 minute STAND-BY period.

E. Check for the correct CUT-OUT and CUT-IN of
the float reservoir water level sensors by shutting
off the valve on the water supply line. This will
cause a gradual decrease of the water level in the
float reservoir and as soon as the level gets below
the sensors, the flaker stops operating and the 5th
YELLOW WARNING LED will glow to signal the
shortage of water (Fig.5).

NOTE: The water level sensor detects the
presence of sufficient water in the float reservoir
and confirms it to the microprocessor by
maintaining a low voltage current flow between the
two sensors using the water as conductor.

CAUTION: The use of

de-mineralized water

(water

with no salt content) having an
electrical conductivity lower than
30mS, will cause the water
sensors to

stop working

properly

which will CUT-OUT

the flaker operations and turn on
the YELLOW LED that indicates
a shortage of water, even though
water is indeed in the reservoir.

After this is done, open the water
supply line shutoff valve to refill
the float reservoir; the 5th
YELLOW LED goes off and the
2nd RED LED starts blinking.

The gear motor will start-up
immediately, 2 seconds later the
compressor will start and after
the 3 minutes the unit resumes
normal operation.

F. To check for the correct
operation of the electronic eye
that controls ice bin level, place
one hand between the sensing
“eye” (located in the ice spout) to
interrupt the light beam. This
interruption will cause the 1st
RED LED to go out. After about
6 seconds the unit shuts off and
the 6th YELLOW LED will light

signaling that there is a full storage bin (Fig.6).

Remove your hand to allow the electronic eye to
resume normal operation. After about 6 seconds
the flaker will resume the ice making process and
the YELLOW LED will turn off – after the 3 minute
STAND-BY period.

NOTE: The ICE LEVEL CONTROL (INFRARED
SYSTEM) is independent of the temperature.
However, the reliability of its detection can be
affected by dirt and scale sediment that may
deposit directly on the light source and on the
receiver.

To prevent ice machine malfunction due to
sediment build-up, be sure to follow the
instructions for the periodic cleaning of the light
sensor elements as detailed in the
MAINTENANCE AND CLEANING
INSTRUCTIONS section of this manual.

GEMD270A

Page 10

Fig 5

Bin full

Bin empty

Reset button

No water

Power

Hi cond temp when Steady

3 minute wait when Blinking

Auger Motor when Steady

Hi evap temp when Blinking

Fig 6

Bin full

Bin empty

Reset button

No water

Power

Hi cond temp when Steady

3 minute wait when Blinking

Auger Motor when Steady

Hi evap temp when Blinking

Summary of Contents for GEMD270A

Page 1: ...MODEL GEMD270A PEARL ICE WATER DISPENSER SERVICE AND INSTALLATION MANUAL Ice O Matic 11100 East 45th Ave Denver Colorado 80239 Part Number 9081407 01 Print Date 9 09...

Page 2: ...SERVICE PARTS MANUAL 22 INCH WIDE ICE SERIES CUBERS MODEL ICE0320 ICE0520 Includes 50Hz Units ICE O Matic 11100 East 45th Ave Denver Colorado 80239 Part Number 9081297 01 PD04 02 Rev1 05...

Page 3: ...ONNECTIONS Page 5 WATER SUPPLY AND DRAIN CONNECTIONS Page 6 FINAL CHECK LIST Page 7 OPERATING INSTRUCTIONS Page 8 INITIAL START UP CONTINUED Page 9 SETTING THE DISPENSING SELECTOR Page 11 PRINCIPLE OF...

Page 4: ...S GEMD270A Page 2 Model Cond unit Cabinet Size Finish Comp HP Ice bin cap GEMD270A Air 34 13 32 high x 15 9 32 wide x 26 7 64 deep S Steel 3 8 12 lb Basic electrical Amps Watts Amps fuse 115 60 1 6 55...

Page 5: ...CABINET DIAGRAMS GEMD270A Page 3...

Page 6: ...including Model and Serial Number taken from the data plate Forward the completed self addressed registration card to Ice O Matic factory LOCATION AND LEVELING WARNING This Ice Dispenser is designed...

Page 7: ...sure that the ice machine is connected to its own circuit and individually fused see data plate for fuse size The maximum allowable voltage variation should not exceed 10 and 10 of the data plate rati...

Page 8: ...ar WATER SUPPLY Connect to the male water inlet fitting using the supplied fitting to the cold water supply line A shut off valve should be installed in an accessible position between the water supply...

Page 9: ...en checked to ensure a flowing water pressure of at least 20 psi 7 Check all refrigerant lines and conduit lines to guard against vibrations and possible failure 8 Has the unit been sealed to the coun...

Page 10: ...After 3 minutes have elapsed the stand by period the unit starts operating by activating systems in following sequence 1 GEAR MOTOR 2 COMPRESSOR 3 FAN MOTOR which is controlled by the condenser tempe...

Page 11: ...panels and if needed connect the refrigerant service gauges to the corresponding service valves to check both the HI and LO refrigerant pressures NOTE The condenser temperature sensor which is located...

Page 12: ...start up immediately 2 seconds later the compressor will start and after the 3 minutes the unit resumes normal operation F To check for the correct operation of the electronic eye that controls ice b...

Page 13: ...shing the proper switch b Place a glass or a carafe in front of the two Optical Dispensing Devices c The dispensing drive motor and or the water solenoid valve starts Ice and or water is discharged th...

Page 14: ...r and is powered by a direct drive gear motor It carries the ice upward along the inner walls of the freezer and as it raises the ice gets progressively thicker and harder As the ice rises upward it m...

Page 15: ...microprocessor on the PC Board that energizes through a TRIAC the Fan Motor in ON OFF mode When the condenser temperature goes below the pre fixed limit the temperature sensor changes its electrical...

Page 16: ...he gear motor rotating speed is slowed below 1300 rpm normal speed is 1400 rpm the Electromagnetic Safety Device transmits an electrical signal to the MICROPROCESSOR to stop the unit operation immedia...

Page 17: ...ce machine is off and why C CONDENSER TEMPERATURE SENSOR BLACK TWO POLE CONNECTOR MANUAL RESET The condenser temperature sensor probe located within the condenser fins detects condenser temperature va...

Page 18: ...ith the two infrared sensors of ice level control The RED LED lights up and after 6 seconds the ice machine resume its operation and the 6th YELLOW LED turns off F ICE WATER OPTICAL DISPENSING DEVICE...

Page 19: ...lastic box on the right side of the unit consists of two separated printed circuit boards one at high voltage and the other at low voltage protected by three fuses integrated with a RESET button It al...

Page 20: ...otor reducer is made of a single phase electric motor with a permanent capacitor directly fitted on a gearbox The drive motor rotor is kept aligned on its vertical axis by two permanently lubricated b...

Page 21: ...ops Check for correct operation of drive after a while motor magnetic sensor Check for correct magnetic capacity of magnetic cylinder Compressor cycles intermittently Low voltage Check circuit for ove...

Page 22: ...st float valve setting screw Excessive noise or chattering Mineral or scale deposit on auger Remove and manually polish auger and inner freezer walls and inner walls of freezer barrel using emery pape...

Page 23: ...elp of a bit of ice machine cleaner plain 7 With the ice machine and fan motor OFF clean condenser using vacuum cleaner whiskbroom or non metallic brush taking care to do not damage the condenser temp...

Page 24: ...the water reservoir taking care to maintain the level just below the overflow NOTE The ice made with the cleaning solution is slushy and colored It may also loose fluidity creating some resistance in...

Page 25: ...n 11 Remove nut holding bin to chassis 12 Pull bin out of machine 13 Remove screws holding air deflector to chassis and pull deflector out of the unit 14 Remove screws holding reservoir to bulkhead pa...

Page 26: ...lace large washers over coupling and small washer under bottom of bearing Insert bolt through large washers coupling and bearing Run one nut into bearing to center the bolt Add small washer and nuit T...

Page 27: ...e thrust bearing and place it on top of the roller bearing The inner race of the roller bearing must project through the center of the flat thrust bearing 9 Install the flat washer provided with the n...

Page 28: ...ring and bottom seal Rotating Half 1 Remove old rotating half from the auger Clean the mounting area 2 Place a bead of food grade sealant onto the shoulder of the auger where the rotating half of the...

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