IAC INDUSTRIES DIMENSION 4 Assembly Instructions Manual Download Page 41 | Manualshive

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D4 Electrical Channel

HARDWARE KIT HWR203
ITEM DESCRIPTION

QTY

A

Bolt 5/16-18 x .75 SQH

2

B

Flat Washer 5/16

2

C

Knob, Tri-Wheel 5/16-18

2

D

D4 Elect Adj. Mounting Bracket

2

E

D4 Elect Base Mounting Bracket

2

Step 1:

Place two the base brackets item E over the slot in the mounting brackets item D as shown.
Loosely attach the 5/16-18 x .75 square head bolts item A the 5/16 flat washers item B and the
5/16-18 tri-wheel knobs item C hardware as shown. Do not tighten.

Step 2:

Slide the end of the mounting bracket assembly into the groove in the BACK of the electrical
channel as shown. Tap the mounting bracket into place with a rubber mallet if necessary. The
electrical channel may be placed at any height required.

Step 3:

For Single Sided benches place the square head bolts attached to each of the mounting brackets
into one of the milled slots in the rear vertical channel of the uprights at the same time and gently
slide the mounting brackets to the desired height and tighten the tri-knobs item C. For Double side
benches the electrical base-mounting brackets are reversed and the square head bolts are placed
in the milled slot in the front vertical channel of the uprights.

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Summary of Contents for DIMENSION 4

Page 1: ...INDUSTRIES Rev 042318P65 IAC INDUSTRIES 3831 S BULLARD AVE GOODYEAR AZ 85338 Phone 714 990 8997 Fax 714 990 0557 www iacindustries com DIMENSION 4 Assembly Instructions ...

Page 2: ...uals the workstation and or surrounding property IAC Industries is not responsible for any injuries sustained or damage to the workstation and its contents and or damage to surrounding property caused during the proper or improper installation of the workstation WARNING ALL PARTICLE BOARD USED IN IAC INDUSTRIES PRODUCTS ARE SOURCED ONLY FROM VENDORS THAT ARE CARB ATCM PHASE 2 AND TSCA TITLE VI COM...

Page 3: ...d around and put into position Also be sure all parts are removed from the packing materials before these materials are thrown away Locate the hardware kits and keep them in a central area If the assembly is going to take more than one day all individual hardware pieces should be returned to a central location Check all parts and hardware kits against the itemized packing list found with the assem...

Page 4: ...ets items 2 and 3 as shown below Do not tighten this hardware Step 2 Make small pencil marks on the uprights approximately 1 1 4 lower than the desired working height It is a good idea to make these marks all the uprights at the same time Install the back panel and top support bracket by leaning an upright against a wall or have a second person hold it and install the square head bolts into the mi...

Page 5: ...t bracket by aligning the square head bolts with the milled slots in the upright nut channel and gently sliding it to the pencil marks and tighten this hardware to a maximum of 10 foot lbs of torque Do not over tighten the hardware Step 4 Attach the add on back panels and top support brackets to the starter uprights by repeating Step 2 above Be sure to maintain the same back panel and top support ...

Page 6: ... each hat section with 8 sets of Item D and B Tighten hardware only when all bolts are started by hand Do not tighten this hardware to more than 10 foot lbs of torque Do not over tighten If this is an ESD worksurface attach the ESD Coupler Nut found in hardware kit HWR014 See page 85 for installation caution notes Note If your order includes 3 6 or 12 single drawers units you can assemble the draw...

Page 7: ...ly a 1 16 gap between the front of the upright and the cutout in the worksurface and approximately a 1 8 gap between the side of the uprights and the side of the cutouts Step 8 Align the threaded inserts in the bottom of the worksurface with the slots in the back panel and top support brackets Install 4 each item D and B into the slots in the back panel and 2 each item D and B in the slots in each...

Page 8: ...nd leveled with the uprights tighten all worksurface hardware Do not over tighten Tie plates are used to secure each starter and adder worksurface to the next Position the tie plate over the threaded inserts in the bottom of the worksurface and attach it using 2 each of hardware item 5 and 6 Double check the worksurface alignment before tightening this hardware Do not over tighten Please read Caut...

Page 9: ...D worksurface attach the ESD Coupler Nut found in hardware kit HWR014 See page 85 for installation caution notes Note If your order includes 3 6 or 12 single drawers units you can assemble the drawer cases onto the worksurface hat sections at this time This makes the attachment of the drawer cases easier but also makes the worksurfaces heavier and therefore more difficult to turn over and place in...

Page 10: ...pport brackets items 2 and 3 as shown below Do not tighten this hardware Step 2 Make small pencil marks on the uprights approximately 1 1 4 lower than the desired working height It is a good idea to make these marks all the uprights at the same time Install the D S top support brackets by leaning an upright against a wall or having a second person hold it and install the square head bolts into the...

Page 11: ...over the threaded inserts in the bracket flange and installing 2 each items B and D into the inserts Attach a second back panel to the opposite top support brackets flange in the same way Do not tighten the bolts at this time tep 4 Attach the D S back panels item 1 to the D S top support bracket of the second upright by placing it over the threaded inserts in the bracket flange and installing 2 ea...

Page 12: ... starter upright by placing it over the threaded inserts in the bracket flange and installing 2 each items B and D into the inserts Do not tighten the bolts at this time Step 6 Attach the adder D S back panels item 1 to the D S top support brackets of the adder upright by placing it over the threaded inserts in the bracket flange and installing 2 each items B and D into the inserts Do not tighten ...

Page 13: ...h each hat section with 8 sets of Item D and B Tighten hardware only when all bolts are started by hand Do not tighten this hardware to more than 10 foot lbs of torque Do not over tighten If this is an ESD worksurfaces attach the ESD Coupler Nuts found in hardware kit HWR014 See page 85 for installation caution notes Note If your order includes 3 6 or 12 single drawers units you can assemble the d...

Page 14: ...he upright and the cutout in the worksurface and approximately a 1 8 gap between the side of the uprights and the side of the cutouts Step 9 Align the threaded inserts in the bottom of each worksurface with the slots in the back panels and top support brackets Install 4 sets per worksurface each of items 5 and 6 into the slots in the back panels and 4 sets each of items 5 and 6 in the slots in eac...

Page 15: ...talled and the worksurface is aligned squared and leveled with the uprights tighten all worksurface hardware Do not over tighten Tie plates are used to secure each starter and adder worksurface to the next Position the tie plate over the threaded inserts in the bottom of the worksurface and attach it using 2 each of hardware item 5 and 6 Double check the worksurface alignment before tightening thi...

Page 16: ...e 18 before installing work surface Step 11 Lay the worksurface upside down on a clean padded surface Position the heavy duty frame over the threaded inserts in the worksurface Attach the frame using Item s D and B Tighten hardware only when all bolts are started by hand Do not over tighten If this is an ESD worksurface attach the ESD Coupler Nuts found in hardware kit HWR014 See page 85 for insta...

Page 17: ...ds of the interconnect and plug the male end into the upper receptacle on the upright on the right side of the bench and the female end into the receptacle on the upright on the left side of the bench Connecting the Power Up Cord After all interconnect cords are installed connect the female end of the power cord into the lower receptacle in the right side upright Check to make sure all connections...

Page 18: ...ht can not face each other for the interconnect cable to installed properly HARDWARE KIT HWR278 HWR 279 HWR 280 ITEM DESCRIPTION QTY A Screw 10 x 625 PPH SMS Zinc 9 B Conduit One Hole Strap Rigid 3 4 3 C PDS II Duplex Trim Bezel 4 D PDS II Duplex Trim Bezel Blank 1 E PDS II Station Interconnect 48 60 or 72 1 Step 1 Fit the interconnect cable end connector into the trim panel of the right side upri...

Page 19: ...ksurface has been installed the upright interconnect cable is looped up to the underside of the worksurface and is attached using three 1 conduit clamps and wood screws included in the hardware kits PLEASE NOTE It is very important that the upright interconnect cables are secured to the underside of the worksurface to avoid damage or failure of the PDS II system There should be a gentle radius at ...

Page 20: ...installing to another location Step 1 Gently remove the bezel from the trim panel on the duplex being removed Step 2 Remove the two screws holding the duplex outlet in place Step 3 Gently push down on the duplex outlet until it disconnects from the distribution block Next tilt the duplex out of the trim panel cut out Step 4 Reinstall the removed duplex outlet by first tilting it down and into the ...

Page 21: ...the power up connector to the distribution block with the screws found in the above hardware kit Step 2 Install the bezel around the power up cable by sliding it into place and fit it over the cutout in the trim panel and gently snap it into place Step 3 Install a Duplex Trim bezel and the Duplex Trim Bezel Blank to the bottom left side of the left upright Note If Bezel Blank needs to be removed i...

Page 22: ... the connector in the distribution block Attach the power up end connector to the distribution block with two screws supplied in the hardware kit Step 2 Install the bezel around the power up cable by sliding it into place and fit it over the cutout in the trim panel and gently snap it into place Step 3 Install a Duplex Trim bezel and the Duplex Trim Bezel Blank to the bottom right side of the righ...

Page 23: ...bracket assemblies items 2 and 3 by placing the square head bolts into the milled slots in the nut channels of the front part of each upright Gently slide the top support bracket assemblies to the pencil marks and tighten the hex head keps nuts to hold them in place Do not tighten this hardware to more than 10 foot lbs of torque Doing so will cause scoring to the aluminum of the upright Step 3 Ins...

Page 24: ...tem G into the bottom of the adjustable leg support sub assembly STEP 3 Install the adjustable leg support sub assembly by aligning the slots in it s base with the inserts in the underside of the corner worksurface and attach using 1 4 20 x 750 hex head bolts item E and 1 4 flat washers item D and tighten Do not over tighten hardware STEP 4 Adjust the inner portion of the adjustable leg support by...

Page 25: ...ems F as shown below Do not tighten this hardware Step 2 Make small pencil marks on the uprights approximately 1 1 4 lower than the desired height of the corner shelf Install the shelf brackets by placing the square head bolts into the milled slots in the front and rear nut channels of each of the left and right side uprights Gently slide the top of shelf brackets to the pencil marks and tighten t...

Page 26: ... as shown below Do not tighten this hardware Step 2 Make small pencil marks on the uprights approximately 1 1 4 lower than the desired height of the corner shelf Install the shelf brackets by placing the square head bolts into the milled slots in the front and rear nut channels of each of the left and right side uprights Gently slide the top of shelf brackets to the pencil marks and tighten the he...

Page 27: ...d on the adjustable leg support sub assembly collet and pull the lower leg of the adjustable leg support sub assembly tight against corner worksurface and make sure it is aligned with the hole in the back of the corner worksurface Tighten the hardware holding the adjustable leg support sub assembly to the underside of the corner shelf Attach the lower leg of the adjustable leg support sub assembly...

Page 28: ... and G as shown below Do not tighten this hardware Step 2 Make small pencil marks on the uprights approximately 1 1 4 lower than the desired height of the corner shelf Install the shelf brackets by placing the square head bolts into the milled slots in the front and rear nut channels on the left side upright and in the front nut channel of the right side upright Gently slide the top of shelf brack...

Page 29: ... and G as shown below Do not tighten this hardware Step 2 Make small pencil marks on the uprights approximately 1 1 4 lower than the desired height of the corner shelf Install the shelf brackets by placing the square head bolts into the milled slots in the front and rear nut channels on the left side upright and in the front nut channel of the right side upright Gently slide the top of shelf brack...

Page 30: ... shown below Do not tighten this hardware Step 2 Make small pencil marks on the uprights approximately 1 1 4 lower than the desired height of the corner shelf Install the shelf brackets by placing the square head bolts into the milled slots in the front and rear nut channels on the left side upright and in the front nut channel of the right side upright Gently slide the top of shelf brackets to th...

Page 31: ...d on the adjustable leg support sub assembly collet and pull the lower leg of the adjustable leg support sub assembly tight against corner worksurface and make sure it is aligned with the hole in the back of the corner worksurface Tighten the hardware holding the adjustable leg support sub assembly to the underside of the corner shelf Attach the lower leg of the adjustable leg support sub assembly...

Page 32: ...G as shown below Do not tighten this hardware Step 2 Make small pencil marks on the uprights approximately 1 1 4 lower than the desired height of the corner shelf Install the shelf brackets by placing the square head bolts into the milled slots in the front and rear nut channels on the left side upright and in the front nut channel of the right side upright Gently slide the top of shelf brackets t...

Page 33: ...d on the adjustable leg support sub assembly collet and pull the lower leg of the adjustable leg support sub assembly tight against corner worksurface and make sure it is aligned with the hole in the back of the corner worksurface Tighten the hardware holding the adjustable leg support sub assembly to the underside of the corner shelf Attach the lower leg of the adjustable leg support sub assembly...

Page 34: ...helf brackets items F and G as shown below Do not tighten this hardware Step 2 Make small pencil marks on the uprights approximately 1 1 4 lower than the desired height of the corner shelf Install the shelf brackets by placing the square head bolts into the milled slots in the front nut channels on the left and right side uprights Gently slide the top of shelf brackets to the pencil marks and tigh...

Page 35: ...d on the adjustable leg support sub assembly collet and pull the lower leg of the adjustable leg support sub assembly tight against corner worksurface and make sure it is aligned with the hole in the back of the corner worksurface Tighten the hardware holding the adjustable leg support sub assembly to the underside of the corner shelf Attach the lower leg of the adjustable leg support sub assembly...

Page 36: ...mounting slots over the bolts and secure with 1 4 flat washers item B and 1 4 20 hex nuts item C Slide the drawer case to the center of the worksurface and hand tighten the hardware only When the worksurface is assembled to the workstation frame slide the drawer to the desired location and tighten the mounting hardware Install the drawer body at this time NOTE Although IAC does not recommend custo...

Page 37: ... installing 2 sets of 1 4 20 X 75 hex head bolts item D and 1 4 flat washers item B into the threaded inserts in the front and rear frame supports When all hardware is in attached align the front of the case with the front of the frame and tighten the hardware ...

Page 38: ... front nut channels of each of the left and right side uprights Gently slide the top of light fixture brackets to the desired location on the uprights usually the top of the uprights and tighten the hex head keps nuts Do not over tighten this hardware as this will cause scoring to the aluminum of the upright Step 3 Carefully lay the light housing upside down on a padded surface Remove the tri whee...

Page 39: ...ugh to hold it in place Continue with the assembly of other options such as shelves and electrical channels if needed When accessory installation is complete continue with the assembly of the worksurfaces as required Step 5 D4 light fixtures use energy saving Electronic Ballasts that require high efficiency T8 light tubes IAC recommends F32 T8 light tubes to be used in all D4 standard light fixtur...

Page 40: ... slightly until it rests on the front edge of the light housing Step 7 When the light diffusers are installed gently push the diffuser up and slide the opening of the flexible plastic retainers item E over the center of the light housing between the two pcs of diffusers Gently reposition the diffuser so that it drops into place Please Note Diffuser Retainers item E only go in the center between th...

Page 41: ...f the mounting bracket assembly into the groove in the BACK of the electrical channel as shown Tap the mounting bracket into place with a rubber mallet if necessary The electrical channel may be placed at any height required Step 3 For Single Sided benches place the square head bolts attached to each of the mounting brackets into one of the milled slots in the rear vertical channel of the uprights...

Page 42: ...ware Make small pencil marks on the uprights approximately 1 lower than the desired height of the shelf Place the head of the square head bolts into the milled slots in the front or rear vertical channel of the upright as shown Slide the top of the shelf bracket to the pencil marks and tighten the top 5 16 hex head nut in the shelf bracket enough to hold it in place Select the angle desired and ti...

Page 43: ...s using the 1 4 20 hex head bolts items F and 1 4 flat washers item G and tighten Do not over tighten this hardware WIRE SHELVES are assembled the same way except that the spring nuts do not need to be rotated It slides into the end of the nut channel on the shelf then continue with step 3 ...

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