I:SY E5 ZR F Translation Of The Original Operating Instructions Download

Page: 218 / 258

MY23I0a - 42_1.0_29.08.2023

218

Troubleshooting, fault clearance and repair

9.2.9

Correcting freewheel faults

Symptom

Cause

Remedy

Freewheel blocked.

Cover forgotten after fitting.



Contact specialist dealer. Check installation correct.

After fitting, socket was compressed by

over-tightening the quick-release axle.



Contact specialist dealer. Measure the length of the socket. If
the socket is shorter than 15.4 mm, replace socket.

Freewheel does not lock

into place or slips.

After maintenance: Too much or wrong

grease on the toothed discs.



Contact specialist dealer. Remove hub. Clean and grease
toothed disc.

Toothed discs are worn.



Contact specialist dealer. Replace toothed disc.

One or both springs were forgotten

after fitting.



Contact specialist dealer. Check installation correct.

One or both toothed discs are fitted the

wrong way round after assembly.



Contact specialist dealer. Check installation correct.

Hub has axial clearance.

Ball bearings are worn.



Contact specialist dealer. Replace ball bearings.

One or both toothed discs are fitted the

wrong way round after assembly.



Contact specialist dealer. Check installation correct.

Hub is stiff when turned.

Ball bearings are worn.



Contact specialist dealer. Replace ball bearings.

Ball bearings have been driven in too

firmly after assembly



Contact specialist dealer. Check installation correct.

Installation sequence for ball bearings

not observed.



Contact specialist dealer. Check installation correct.

Hub makes noise.

Ball bearings are worn.



Contact specialist dealer. Replace ball bearings.

Cassette caused notches

on the freewheel body.

Steel cassette works its way into the

aluminium bar on the freewheel body.



Contact specialist dealer. Remove notches on the cassette
surface with a file.

Freewheel body is stiff

when turned.

Ball bearings in the freewheel body are

worn.



Contact specialist dealer. Replace freewheel body.

Freewheel is too loud or

too quiet.

Perception of freewheel noise is

subjective. While some pedelec riders

prefer loud freewheel noise, others like

a quite freewheel more.



This is not a malfunction. The amount of grease between the
toothed discs may have an effect on the freewheel noise. Less
grease increases freewheel noise but also causes greater
wear.

Table 52: Error solution for freewheel

Summary of Contents for E5 ZR F

Page 1: ...CE READY TO CONSULT AT LATER DATE Translation of the original operating instructions for i SY pedelecs with BOSCH Intuvia on board computer E5 ZR F CX RE 14 ZR F S10 Adventure XXL E5 ZR F CX XXL RE 14...

Page 2: ...tances 19 2 3 Requirements for the rider 19 2 4 Vulnerable groups 19 2 5 Personal protective equipment 20 2 6 Safety guards 20 2 7 Safety markings and safety instructions 20 2 8 What to do in an emerg...

Page 3: ...1 Display 47 3 4 Description of controls and screens 48 3 4 1 Handlebars 48 3 4 2 BOSCH LED Remote on board computer 49 3 4 2 1 Selected level of assistance indicator 50 3 4 2 2 ABS indicator optional...

Page 4: ...ing a pedelec 83 4 3 4 Transporting the battery 83 4 3 5 Shipping the battery 83 4 4 Storing 84 4 4 1 Pedelec 84 4 4 2 On board computer display and charger 84 4 4 3 Rechargeable battery 84 4 4 4 Brea...

Page 5: ...force 107 6 5 6 5 Setting the quill stem 108 6 5 6 6 Adjusting the Ahead stem 108 6 5 6 7 Adjusting the angle adjustable stem 108 6 5 6 8 Checking the stem 108 6 5 7 Handles 109 6 5 7 1 Replacing the...

Page 6: ...129 6 6 4 1 i SY KLICKfix Front Carrier 129 6 6 4 2 i SY MIK Front Carrier 129 6 6 4 3 i SY MAXI Front Carrier 130 6 6 4 4 i SY Lowrider 130 6 6 5 Panniers and cargo boxes 131 6 6 5 1 BASIL Buddy Dog...

Page 7: ...ivating the lock function 152 7 Cleaning maintenance and inspection 7 1 Before each ride 157 7 1 1 Checking the guards 157 7 1 2 Checking the frame 157 7 1 3 Checking the fork 157 7 1 4 Checking the r...

Page 8: ...es 167 7 4 9 Maintaining the seat post 167 7 4 9 1 Maintaining the suspension seat post 167 7 4 9 2 Maintaining the carbon seat post 167 7 4 10 Maintaining the rims 167 7 4 11 Maintaining the leather...

Page 9: ...tial inspection 187 8 2 Major inspection 187 8 3 Component specific maintenance 187 8 4 Carry out initial inspection 190 8 5 Perform major inspection 191 8 5 1 Inspect frame 198 8 5 1 1 Inspecting the...

Page 10: ...3 3 2 Removing damage from impact on the carbon frame 221 9 3 3 3 Repairing the seat post 221 9 3 3 4 Repairing damage from impact on the carbon seat post 221 9 3 4 Replacing the riding light 222 9 3...

Page 11: ...n or reproduction of these operating instructions and utilisation or communication of their content is prohibited unless expressly approved Anyone who does not comply with these restrictions is liable...

Page 12: ...instructions 1 4 For your information Different markings are used in the operating instructions to make them easier to read 1 4 1 Warnings Warnings indicate hazardous situations and actions You will f...

Page 13: ...technical staff are highlighted in blue and marked with a spanner symbol These sections aim to allow trained technical staff bicycle mechatronics engineers bicycle mechanics or others to carry out ini...

Page 14: ...ownership 1 8 Identifying the operating instructions The operating instructions identification number is located in bottom left hand corner of each page The identification number is composed of the do...

Page 15: ...damage batteries This may cause a fire or an explosion Only use approved batteries to charge Prevent short circuit due to interconnection Metal objects may interconnect the battery s electrical termi...

Page 16: ...during charging Never leave battery unattended during charging Cool down overheated brakes and motors The brakes and the motor may become very hot during operation There is a risk of burns or fire in...

Page 17: ...hammer or pliers Only use the clamping lever with the specified set clamping force Use correct torque If a screw is fastened too tightly it may break If a screw is not fastened enough it may loosen T...

Page 18: ...uch as pacemakers and hearing aids Likewise it cannot be completely ruled out that you will cause harm to people and animals in the immediate vicinity Never use the pedelec with Bluetooth when in clos...

Page 19: ...smantle the brake system Avoid contact with skin Do not inhale vapours Corrosive substances also known as corrosives destroy living tissue or attack surfaces Corrosive substances may be in solid liqui...

Page 20: ...ainst heat Mudguards protect against dirt and water splashing up from the road Never remove the guards Check the guards on a regular basis Take pedelec out of service if a guard is damaged or missing...

Page 21: ...consult a doctor in case of any discomfort After skin contact 1 Wash affected skin with soap and water and rinse well 2 Remove contaminated clothing 3 Consult doctor in the event of pain or discomfor...

Page 22: ...east 15 minutes 4 Then dab the affected skin gently Do not rub dry 5 Immediately consult a doctor if there is any redness pain or discomfort 2 8 4 Battery fire The safety electronics may fail if the b...

Page 23: ...the diagnosis tool at the specialist dealer s data is transferred to BOSCH eBike Systems Robert Bosch GmbH on the use of the Bosch drive unit including its energy consumption and temperature to help...

Page 24: ...Improper use Failure to adhere to the proper use poses a risk of personal injury and material damage It is prohibited to use the pedelec in the following ways when the electrical drive system been man...

Page 25: ...tted total weight PTW The maximum permitted total weight is the weight of the fully assembled pedelec plus body weight plus baggage Type no Model PTW kg Body weight kg H 01 S10 Adventure 140 110 H 02...

Page 26: ...oided as a general rule Never put the battery in a car in summer or store it in direct sunlight You must also keep within the following temperature ranges The nameplate contains symbols for the pedele...

Page 27: ...aft over 30 minutes 5 Maximum permitted total weight PTW The maximum permitted total weight is the weight of the fully assembled pedelec with the body weight plus the baggage Section 3 1 3 6 Year of m...

Page 28: ...headset 7 Handlebar extension 8 Handlebars 9 Stem 10 Frame 11 Nameplate 12 Seat post 13 Saddle 14 Pannier rack 15 Rear light 15 Reflector 16 Mudguard 17 Wheel 18 Kickstand 19 Hub 20 Disc brake 21 Belt...

Page 29: ...e steering headset also known as a bike headset or simply a headset is the fork bearing system in the frame A distinction is made between two different types Conventional steering headsets for fork st...

Page 30: ...onger rides The twist function saves space when parking Figure 6 Twist function using BY SCHULZ as an example 3 3 2 5 Handlebars The pedelec is steered using the handlebars The handlebars are used to...

Page 31: ...spension The suspension system in the pedelec comprises 2 components the tyres and the optional suspension seat post Figure 9 Oscillating system 1 Optional suspension seat post see Section 3 3 6 2 2 T...

Page 32: ...re impacts from uneven roads to the frame and handlebars than tyres with low air pressure Soft tyres do not deflect they absorb smaller bumps in the road thanks to the tyre s sag and ability to deform...

Page 33: ...re is only able to support the pedelec if there is adequate tyre pressure The tyre pressure must be adjusted to the body weight and then checked on a regular basis Tyre design types There are five dif...

Page 34: ...characteristics on a smooth road The grip between the road and tyre is mainly provided by the rolling friction between the rubber and the road surface Slicks and road tyres Unlike cars a pedelec will...

Page 35: ...tection belt between the carcass and the tread Figure 14 Effect of puncture protection belt Each tyre manufacturer has its own puncture protection classes which are not on par with one another 3 3 4 3...

Page 36: ...der valve The Schrader valve can be pumped at filling stations Older simple bicycle air pumps are unsuitable for Schrader valves Figure 17 Schrader valve 3 3 4 5 Spoke A spoke is a rod that connects t...

Page 37: ...Special hubs on the rear wheel perform additional functions There is a distinction between five types of hub Hubs without additional features Brake hub see back pedal brake Gear hub also known as a h...

Page 38: ...their body weight Figure 19 Saddle dimensions 1 Saddle length 2 Saddle width narrow version 3 Saddle width wide version 4 Saddle nose The seat area is one of the most sensitive regions of the body The...

Page 39: ...he genital area Figure 21 Pressure points on a saddle female anatomy 3 3 5 2 Men s saddle In contrast to the female anatomy men s pubic bones are at a much steeper angle to one another The pubic symph...

Page 40: ...to ensure sufficient tension when tightening the screw Patent saddle posts are fastened into the seat tube with either a quick release or a screwable clamp Figure 25 Example of a quick release 3 3 6 2...

Page 41: ...emergency The brake is applied using the brake lever either with the brake lever and brake cable mechanical brake or with the brake lever and hydraulic brake cable hydraulic brake 3 3 7 1 Mechanical b...

Page 42: ...sc is permanently screwed to the hub You increase brake pressure by pulling the brake lever The brake fluid is used to transfer pressure through the brake cables to the cylinders in the brake calliper...

Page 43: ...f travel 2 Chain or belt 3 Rear chainring or belt sprocket 4 Front chainring or belt sprocket 5 Pedal The pedelec is equipped with either a chain or belt drive 3 3 8 1 Chain drive layout Figure 30 Cha...

Page 44: ...event them from coming loose The pedal has a standard thread of 9 16 x 20 Figure 32 Pedal with fold latch 1 The folding pedal can be folded in As it is folded up at the side the folding pedal is neare...

Page 45: ...m of 6 km h in this case The electric drive system stops when the push assist button is released The pedelec does not have a separate emergency shut off button In the event of an emergency the motor c...

Page 46: ...battery s service life can be extended if the battery is well maintained and stored at the correct temperature The charging capacity will decrease with age even if the battery is maintained properly I...

Page 47: ...e eBike Flow app can be accessed via Bluetooth The control panel has an internal lithium ion battery The pedelec battery powers the control panel If a sufficiently charged battery is inserted into the...

Page 48: ...dlebars Figure 38 Detailed view of handlebars with BOSCH Kiox 300 example 1 6 Handle 2 Rear wheel hand brake behind handlebars 3 Bell 4 Kiox 300 display 5 Front wheel hand brake behind handlebars 7 LE...

Page 49: ...OSCH LED Remote on board computer 1 2 3 4 5 6 7 8 9 10 11 12 1 Selected level of assistance indicator 2 ABS indicator optional 3 Battery level indicator on board computer 4 Select button 5 On Off butt...

Page 50: ...or remains lit to indicate that the ABS system is not in operation 3 4 2 3 Battery level indicator on board com puter The battery level indicator on board computer shows the battery charge level You c...

Page 51: ...error messages generated by the drive system can be read in the eBike Flow app and by the specialist dealer The rider can use a link in the eBike Flow app to display all information on errors and ass...

Page 52: ...when the on board computer is restarted Alternatively the user can check whether an update is pending under SETTINGS My eBike Components 3 4 2 6 Activity tracking User recognition is required on a PC...

Page 53: ...function is linked to the eBike Connect app user account The lock function does not provide anti theft protection it is more a supplement to a mechanical lock The lock function does not provide mechan...

Page 54: ...Riding light symbol 4 Battery level indicator display screen 5 Maximum speed indicator 6 Average speed indicator 1 Unit of speed The unit of speed is displayed either in km h or mph 2 Selected level...

Page 55: ...applied to the pedals is displayed as a semi circle 7 Motor power indicator The motor power used is displayed as a bar The maximum motor power depends on the selected level for assistance 8 Speed indi...

Page 56: ...3 4 Range screen You open the Range screen by pressing the button on the start screen Figure 46 Overview of Range screen screen 1 1 Range indicator 2 Selected level of assistance indicator 3 Riding li...

Page 57: ...of Fitness screen screen 2 1 Indicator for Average Power in watts 2 Selected level of assistance indicator 3 Riding light symbol 4 Battery level indicator display screen 5 Indicator for Average Cadenc...

Page 58: ...settings menu structure is customised and may change when components or services are added Menu Submenu My eBike Range reset Auto trip reset Wheel circumf Service Components My Kiox Status bar Langua...

Page 59: ...ake There is a handbrake on the left and right of the handlebars Figure 51 Front wheel 2 and rear 1 brake levers Shimano brake used as an example The left handbrake 2 controls the front wheel brake Th...

Page 60: ...lleur gears Only applies to vehicles with this equipment The gear shift unit is on the left of the handlebars The gear shift unit features two switches and an indicator Figure 52 SHIMANO SL T6000 gear...

Page 61: ...s with this equipment SHIMANO hub gears feature a twist grip with a display on the right hand side of the handlebars Figure 53 SHIMANO SL C30000 7 twist grip top view 1 Twist grip 2 Gear indicator The...

Page 62: ...OHLOFF Speedhub 500 14 gear hub the gear changes simultaneously as you turn the twist shifter The gear has been changed to the selected position the moment you feel the detent engage in the twist shif...

Page 63: ...charge level when the battery is switched on Each LED represents 20 of battery capacity Symbols All five LEDs will light up when the battery is fully charged The charge level for the activated battery...

Page 64: ...ut current max 1 5 A Operating temperature 5 C 40 C Storage temperature 10 C 40 C Protection class IP54 Table 17 Technical data for BOSCH Display Mount BDS3210 BDS3250 BDS3620 BDS3630 Internal lithium...

Page 65: ...ss IP54 Operating temperature 5 C 40 C Storage temperature 10 C 40 C Permitted charging temperature range 0 C 40 C Table 22 Technical data for BOSCH PowerTube 625 BBP3760 horizontal BBP3761 vertical N...

Page 66: ...black 32 holes Weight including shift handle shift cables and cable hanger g 1825 1980 2005 Oil filling ml Max 25 Number of gears 14 Gear transitions Uniform 13 6 Axle diameter on fork end mm 9 8 Clam...

Page 67: ...mm 147 182 202 CC axle hole diameter mm 5 5 TS 5 axle Axle thread M10 1 M10 1 TS axle width overall mm 171 TS long 179 206 TS long 204 Spoke Number of spokes 32 32 32 Spoke flange gap centre centre m...

Page 68: ...l 13 15 and 17 plug in version 13 19 21 Chain Chainline 135 mm 142 mm mm 55 57 with 13 tooth sprocket plug in sprocket 73 75 with 13 tooth sprocket plug in sprocket Chainline permitted chain transmiss...

Page 69: ...he tread Plus tyres combine one layer of GreenGuard beneath the tread and SnakeSkin on the side walls Tubeless Easy The Tubeless technology special monofile webbing SnakeSkin or MicroSkin prevent air...

Page 70: ...ttachment screws for bracket on cable side 1 attachment screw for bracket on cable side 2 attachment screws for bracket on lock side 1 attachment screws for bracket on lock side 5 Nm 2 Nm 2 Nm 1 3 Nm...

Page 71: ...racing bicycles Connecting screw for cable sleeve 5 7 Nm Screw wrench 8 mm TEKTRO for hydraulic disc brake system Bleed valve on brake calliper 4 6 Nm TEKTRO for hydraulic disc brake system Lock scre...

Page 72: ...screw 8 10 Nm Screw wrench 10 mm SHIMANO Attachment screw for brake shoe 5 7 Nm Hex key 4 mm SHIMANO left side Attachment screw for brake cable 6 8 Nm Hex key 5 mm SHIMANO right side Attachment screw...

Page 73: ...4 Nm 2 5 mm hex bit SRAM RockShox Lyrik ZEB Attachment screw compression adjuster Charger RC Select 1 35 Nm 2 5 mm hex bit SRAM RockShox Lyrik ZEB Attachment screw compression adjustment ring Charger...

Page 74: ...m SHIMANO lever for disc brake Bleed screw 0 3 0 5 Nm TEKTRO for hydraulic disc brake system Attachment screws 5 7 Nm Hex key 4 mm Chainring FIT Brose FIT Crank start spider lockring 28 Nm ISIS bottom...

Page 75: ...nk set Linker for adapter and inner sleeve 35 50 Nm TL FC24 TL FC25 TL FC32 TL FC36 SHIMANO HOLLOWTECH Ii two part crank set Cap 0 7 1 5 Nm TL FC16 TL FC18 SHIMANO HOLLOWTECH Ii two part crank set Scr...

Page 76: ...ew for chain tensioner and torque support collar 5 mm hex bit ROHLOFF 14 500 To rotate the gear shift shaft Open end spanner 8 mm ROHLOFF 14 500 All other screws 3 Nm Torx TX 20 ROHLOFF 14 500 CC vers...

Page 77: ...M4050 HB MT200 HB MT400 HB MT400 B HB RM33 HB TX505 SLX FH M7000 FH M7010 FH M7010 B HB M7000 HB M7010 HB M7010 B DEORE FH M618 FH M618 B FH M6000 FH M6010 FH M6010 B HB M618 HB M618 B HB M6000 HB M60...

Page 78: ...GHTPINS NGS2 Seat post axle Slipper clutch Valve cover Post pin axle Rear clamping screw saddle M5 attachment screw for outer sleeve 8 Nm 18 Nm 0 5 Nm 8 Nm 8 Nm 0 5 Nm 6 mm hex bit 3 mm hex bit 5 mm h...

Page 79: ...mm Hex key 5 mm Adjustable spanner SHIMANO for MTB trekking Attachment screw for the guide pulley 2 5 5 Nm Hex key 3 mm SHIMANO for MTB trekking Attachment screw for the tensioning roller 2 5 5 Nm Hex...

Page 80: ...SHIMANO for racing bicycles Attachment screw 5 7 Nm Hex key 5 mm Screw wrench 9 mm SHIMANO for racing bicycles Bowden cable attachment screw 6 7 Nm Hex key 5 mm Underride guard FIT Brose Attachment s...

Page 81: ...storing 4 Transporting and storing 4 1 Weight and dimensions for transportation Weight and dimensions during transport Not yet available when the instructions were produced 4 2 Designated handles lif...

Page 82: ...ll give a consultation on correct selection and safe use of a rack system Take into account the weight of the ready to use pedelec when transporting it 4 3 2 2 By train Pedelecs can usually be transpo...

Page 83: ...nes either It is a good idea to find out about pedelec leasing at your destination in advance if you wish to use a pedelec while on holiday This way you won t need to forgo pedelec riding fun during y...

Page 84: ...e 10 C 40 C Humidity 30 85 Ideal storage temperature 10 C 20 C Optimum air humidity 30 60 Table 26 Ambient conditions for storage New battery Inspect battery for damage after delivery If batteries are...

Page 85: ...three LEDs light up on the battery level indicator 4 4 4 2 Carrying out a break in operation 1 Store the pedelec battery and charger in a dry clean environment We recommend storing them in uninhabite...

Page 86: ...ble the pedelec Risk of eye injury Problems may arise if components are set incorrectly They may cause serious injuries to the face Always wear safety glasses to protect eyes when assembling pedelecs...

Page 87: ...that it is fully ready for use immediately after being assembled Complete an assembly report to document quality assurance see Section 11 1 Carry out all possible assembly work specified on the assemb...

Page 88: ...ds to transmit the drive forces the front wheel is responsible for transmitting braking and steering forces Drive and braking forces have different directions of action This is why some tyres are moun...

Page 89: ...re 63 Example of mark on pedals 1 Coat threads in both pedals with waterproof grease 2 Turn the pedal marked L anti clockwise by hand into the crank arm on the left as seen when facing the direction o...

Page 90: ...rs cannot be fastened contact your specialist dealer Stem with clamping lever version II and stem with screw If the handlebars cannot be fastened contact your specialist dealer 5 3 4 3 Checking the be...

Page 91: ...h espe cially if you have not ridden a bike for some time Increase the levels of assistance gradually Practice braking hard on a regular basis Take and complete a riding safety course WARNING Injurie...

Page 92: ...ood time The tyres may slip on wet roads In wet conditions you must also expect a longer braking distance The braking sensation differs from the usual sen sation This can cause loss of control or a cr...

Page 93: ...nce is the greater the range is Gear switching habits Use a low gear and a low level of assistance on hills and when setting off Switch up a gear depending on the speed and terrain 50 80 crank rotatio...

Page 94: ...6 3 2 Rechargeable battery The battery is protected against deep discharge overcharging overheating and short circuits by Electronic Cell Protection ECP In the event of a hazard a protective circuit...

Page 95: ...tor Contact specialist dealer Code No LEDs will light up if there is no power 1 Check all plug connections 2 Check contacts on the battery for dirt Clean the contacts carefully if needed 3 Contact you...

Page 96: ...usting the pedelec Only a correctly adjusted pedelec will guarantee the desired ride comfort and health promoting activity All settings must be re configured if the body weight or maximum baggage weig...

Page 97: ...60 70 Upper arm upper body angle red line Extremely acute angle at around 20 The upper arms are almost parallel to the upper body The hands are simply placed loosely on the handlebars An angle of 75...

Page 98: ...r s physique must be used 1 Determining the saddle shape see Section 6 5 4 2 2 Determining the minimum saddle width see Section 6 5 4 3 3 Selecting the saddle hardness see Section 6 5 4 4 Seat post ar...

Page 99: ...ide are seldom the cause of discomfort since they can move out of the way and are not compressed by bone structures You should always consult a doctor if you have problems with your prostate After a p...

Page 100: ...e two centres Figure 71 Measuring the distance The distance between the two centre points is the sit bone distance and corresponds to the minimum saddle width 7 Calculate saddle width see Section 6 5...

Page 101: ...pedelec that is mainly used for sports riding with padded cycling shorts requires a hard saddle If the degree of hardness is not suitable a new saddle must be selected 6 5 4 5 Adjusting the saddle ha...

Page 102: ...e should now be fully extended Figure 75 Heel method 4 Take a test ride Pedelec riders sit straight on the saddle at an optimal saddle height If the pelvis moves to the left and right as you pedal the...

Page 103: ...et the saddle position either Push the pedelec near to a wall so that the pedelec rider can lean on the wall to support themselves or Ask another person to hold the pedelec Move the saddle within its...

Page 104: ...ch area It is also recommended that the centre of the saddle is exactly straight This ensures that the rider is seated with their sit bones on the wide rear part of the saddle 1 Adjust the saddle tilt...

Page 105: ...earm and hand are in a straight line i e the wrist is not bent In this way the nerves are not pinched and do not cause pain Figure 81 Distribution of nerves with curved and straight handlebars The nar...

Page 106: ...s to tension the back and abdominal muscles Passive muscles are not able to perform this important task 3 Set the required handlebar position by adjusting height and angle see Section 6 5 6 4 After ad...

Page 107: ...urled nut Tighten the knurled nut on the seat post if the seat post clamping lever s clamping force is not effective enough Contact your specialist dealer if the clamping force cannot be set Handlebar...

Page 108: ...es over the frame Figure 85 Raising the Ahead stem by fitting spacer rings The handlebar height is adjusted once during production using spacer rings The part of the fork steerer protruding is then cu...

Page 109: ...bend If the pre mounted handles are uncomfortable or cause pain or numbness in the index middle finger or thumb ergonomic handles bar ends or multi position handlebars should be used 6 5 7 2 Adjusting...

Page 110: ...tly excessively low tyre pressure often leads to premature wear in the tyre Cracking in the side wall is a typical consequence of very low tyre pressure Abrasion is also unnecessarily high On the othe...

Page 111: ...dbrake position Having the handbrake in the correct position prevents the rider from stretching their wrist too far Moreover the brake can also be operated without any discomfort and without changing...

Page 112: ...fferent handlebar heights A B C and D and the saddle height E Adjust the angle of the handbrake so that it forms a natural extension of the forearm 2 Set the brake lever angle as indicated in the tabl...

Page 113: ...clockwise towards minus The handbrake will move closer to the handlebar grip Turn the setting screw twist knob 5 clockwise towards plus The handbrake will move away from the handlebar grip Figure 95...

Page 114: ...the twist knob towards the minus The brake lever moves further away from the handlebars The lever pressure point activates later Re adjust the grip distance as necessary Figure 96 Using the twist kno...

Page 115: ...l move closer to the handlebar grip Turn 2 mm setting screw clockwise The handbrake will move away from the handlebar grip This adjustment affects the position of the brake linings Re adjust the brake...

Page 116: ...luded in price 6 5 10 2 Adjusting the SHIMANO shifter Only applies to pedelecs with this equipment Figure 98 Position of attachment screw in SHIMANO shifter 1 All gear shift components rear derailleur...

Page 117: ...nt generation can be classified for the ROHLOFF Speedhub 500 14 hub This ensures that servicing can be handled quickly and conveniently In the event of theft the hub can be traced and misuse can be pr...

Page 118: ...tioning the headlight correctly can ensure that oncoming traffic is not dazzled and no one is put at risk Example 3 If the headlight is positioned too low the space ahead is not illuminated to an opti...

Page 119: ...ndlebars straight with both hands Do not use the kickstand 7 Switch on riding light Figure 102 Light positioned too high 1 correctly 2 and too low 3 8 Check the position of the light beam I if the upp...

Page 120: ...ashes blue The on board computer will switch the Bluetooth Low Energy connection on and change to pairing mode 5 Release the On Off button 6 Accept the connection prompt in the app 7 Follow the instru...

Page 121: ...itch on the pedelec the battery and control panel can still be used on another unblocked pedelec 6 5 12 6 Inserting the display 1 Place display 1 on the locking hook 2 on the front edge of display mou...

Page 122: ...and decrease the level of assistance You can use the buttons to scroll up and down a list such as the SETTINGS menu Open start screen Press On Off button The START SCREEN is displayed Opening the scr...

Page 123: ...1 Open System menu item 2 Open Time sub menu item 3 Follow the instructions on the on board computer The time has been set 6 5 12 13Adjusting the time format 1 Open System menu item 2 Open Time format...

Page 124: ...124 Operation 6 5 12 16Reset settings 1 Open System menu item 2 Open Settings reset sub menu item 3 Follow the instructions on the on board computer All settings are reset to the factory settings All...

Page 125: ...y incorrect child seat Pannier racks with a maximum load capacity under 27 kg and the down tube are unsuitable for mounting child seats and may break Such an incorrect position may cause a crash with...

Page 126: ...which do not exceed the permitted values Figure 108 Trailer sign The Quadriga child trailer was developed for pedelecs The specialist dealer will provide advice on which trailer system is suitable for...

Page 127: ...e trailer under any circumstances Collision causing possible damage to the ROHLOFF E 14 gear shift unit can be avoided with suitable washers or special axle adapters spacers or polygon from the coupli...

Page 128: ...and pull knob 1 6 6 3 1 Attaching MonkeyLoad system components 1 Place MonkeyLoad system component in the correct position on the pannier rack 2 Apply a little pressure to the MonkeyLoad system compon...

Page 129: ...MIK Front Carrier Figure 111 i SY MIK Front Carrier Compatible with the BASIL Buddy dog basket MIK system integrated Can be attached with a KLICKfix adapter Colour black Dimensions 28 x 20 x 16 cm W...

Page 130: ...w isy de gb en accessories transportation 6 6 4 4 i SY Lowrider Figure 113 i SY Lowrider Attached to the fork suitable for the watertight i SY pannier rack bags Material aluminium Colour black Weight...

Page 131: ...al steel 6 6 5 3 i SY Front Shopping Basket Figure 116 i SY Front Shopping Basket Shopping basked for KLICKfix Front Carrier Large oval bike basket with carrying handle including KLICKfix adapter plat...

Page 132: ...ile 90 to the left The fastener is released 2 Remove mobile 6 6 6 3 Suspension fork coil spring If the desired suspension fork sag cannot be achieved after adjustment the coil spring assembly must be...

Page 133: ...ls Seat post are components that may be replaced after approval by the vehicle or parts manufacturer Only seat posts that are approved for use on e bikes may be used to replace existing ones Replacing...

Page 134: ...e positioned so that it does not dazzle other road users The white front light and the white reflector must be clean at all times 7 The two separate brakes on the pedelec must work at all times 8 The...

Page 135: ...at required height 5 Close stem clamping lever 6 10 Lowering the pedals 1 Use two fingers to pull the pedal folding latch 1 downwards and hold in position The folding system is unlocked Figure 124 Pul...

Page 136: ...educed after five to six rides although it may increase again after two to three weeks of riding Crash caused by loaded pannier rack The pedelec is handled differently with a loaded pannier rack in pa...

Page 137: ...ents overstraining and fatigue in your hands 6 16 1 Using multi position handlebars Only applies to pedelecs with this equipment Multi position handlebars are ideal for dynamic riding The contoured en...

Page 138: ...t 2 hand position This prevents overstraining fatigue and numbness in your hands and fingers Figure 128 Grip positions on a bar end 6 16 3 Using leather handles Only applies to pedelecs with this equi...

Page 139: ...ery upwards 3 The battery can be heard locking into place 5 Check battery to ensure it is firmly in place on all sides 6 Lock the battery with the battery key otherwise the battery may fall out of the...

Page 140: ...o the battery s charging port The charging process starts automatically The battery level indicator shows the charge level during charging When the drive system is switched on the on board computer di...

Page 141: ...ivated as soon as the pedals are moved with sufficient force except if the selected level of assistance is OFF The motor power is based on the level of assistance selected on the on board computer 6 1...

Page 142: ...display or the display mount as a handle If the on board computer display or display mount are used to lift the pedelec components can become irreparably damaged Symbol Designation 1 Selected level of...

Page 143: ...n to set the brightness of the indicator LEDs 6 19 5 Using the push assist system The push assist helps move the pedelec The push assist system speed depends on the selected gear The lower the selecte...

Page 144: ...ll also switch off automatically if the rear wheel blocks speed bumps cannot be ridden over a part of the body is blocking the bicycle crank an obstacle turns the crank further the rider pedals the pl...

Page 145: ...until the desired speed has been reached Crash caused by brake failure Oil or lubricant on the brake disc in a disc brake or on the rim of a rim brake can cause the brake to fail completely This may c...

Page 146: ...keep the crank moving while switching gears Figure 138 Switching gears with lever A using gear shift SL M315 as an example Lever A switches up from the smallest sprocket to the largest sprocket Place...

Page 147: ...witching down several gears to a low gear may cause the twist grip outer sleeve to suddenly come off This will not have an adverse effect on the twist grip s correct functioning since the outer guide...

Page 148: ...then switches through all gears during the first ride The new gear is shown briefly on the on board computer each time it is changed Since the motor detects the gear shift and consequently reduces mot...

Page 149: ...o shift gears with the ROHLOFF gear hub Figure 141 ROHLOFF twist grip with shifter 1 and indicator 2 Turn towards number 14 to switch up to higher gear speeds Turn towards number 1 to switch down to s...

Page 150: ...ver park the pedelec in the sun On hot days regularly check the tyre pressure and adjust it as necessary Moisture penetrating at low temperatures may impair individual functions due to the open struct...

Page 151: ...required height 5 Close stem clamping lever 6 23 Folding up the pedal Clean the pedal see Section 7 2 4 1 Use two fingers to pull the pedal folding latch 1 downwards and hold in position The folding s...

Page 152: ...uring set up The lock function is activated The drive system now provides no assistance However the rider can continue to use the pedelec without assistance The drive unit will emit a lock sound an au...

Page 153: ...ee Section 7 2 1 Clean brake See Section 7 2 5 Clean suspension fork See Section 7 2 2 Maintain suspension fork See Section 3 Clean suspension seat post See Section 7 2 6 Clean rear frame damper See S...

Page 154: ...handles See Section 7 3 7 1 Maintain leather handles See Section 7 4 8 2 Clean the leather saddle See Section 7 3 9 1 Maintain leather saddle See Section 7 4 11 Clean handlebars See Section 7 3 6 Clea...

Page 155: ...n handlebars See Section 7 4 7 Check handlebars See Section 7 5 7 Check light See Section 7 5 5 Maintain hub See Section 7 4 12 Check hub See Section 7 5 11 4 Check nipple holes See Section 7 5 1 4 Ma...

Page 156: ...stand high pressures Damaged brakes can fail and cause an accident with injury Never clean the pedelec with a pressure washer or compressed air Take great care when using a hosepipe Never point the wa...

Page 157: ...damage to the paintwork Also look at hidden parts on the underside If there are any cracks warping tarnished components leaked oil or damage to the paintwork remove the pedelec from service Contact s...

Page 158: ...ing the handles Check the handles are firmly in place Screw loose handles firmly into place 7 1 12 Checking the USB cover If featured check the position of the cover on the USB port on a regular basis...

Page 159: ...icate the dust seals and stanchions with a few drops of silicone spray 3 Maintain the suspension fork after cleaning 7 2 3 Maintaining the suspension fork Treat dust seals with fork oil 7 2 4 Cleaning...

Page 160: ...he motor on the outside with a soft damp cloth Tool Cleaning agent Gloves Toothbrush Water Lubricant Cloth Paintbrush Dish washing liquid Brake cleaner Sponge Watering can Degreaser Leather cleaner Br...

Page 161: ...ifter with a cloth and soapy water 2 Rinse off component with water from a watering can 7 3 7 Cleaning the handles 1 Clean handles with sponge water and soapy water 2 Rinse off component with water fr...

Page 162: ...2 Clean rim with a sponge 3 Rinse off component with water from a watering can 4 Care for spoke nipples after cleaning see Section 7 4 13 7 3 12 Cleaning the hub 1 Put on protective gloves 2 Remove d...

Page 163: ...ff component with water from a watering can 7 3 16 Cleaning the brake 7 3 16 1 Cleaning the handbrake Carefully clean the handbrake with a damp soft cloth 7 3 17 Cleaning the brake disc 1 Put on prote...

Page 164: ...y chains thoroughly with a cloth and degreaser 5 Care for the chain after cleaning see Section 7 4 16 7 3 19 1 Cleaning the chain including all round chain guard Clean water hole on the chain guard lo...

Page 165: ...a cloth 7 4 2 Maintain fork 1 Dry fork with a cloth 2 Spray frame care oil on frame and leave to dry 3 Wipe away any wax residue with a cloth Tool Cleaning agent Cloth Toothbrush Frame wax spray Sili...

Page 166: ...wn kickstand with a cloth 4 Lubricate the kickstand joints with spray oil 7 4 6 Maintaining the stem 1 Spray painted and polished metal surfaces with wax spray and leave to dry 2 Wipe away any wax res...

Page 167: ...cloth 7 4 9 2 Maintaining the carbon seat post 1 Take out the carbon seat post 2 Remove old assembly paste with a cloth 3 Apply new assembly paste with a cloth 4 Re insert the carbon seat post 7 4 10...

Page 168: ...e gear shift 7 4 14 1 Maintaining the rear derailleur articu lated shafts and jockey wheel Treat front and rear derailleur articulated shafts and jockey wheels with Teflon spray 7 4 14 2 Maintaining t...

Page 169: ...chain links for a few hours or overnight 7 4 16 1 Maintaining the chain and all round chain guard Place newspaper or paper towels underneath to collect chain oil 1 Lift rear wheel 2 Turn the crank bri...

Page 170: ...oil or precision mechanics oil 7 4 19 Lubricating the Eightpins seat post tube Use a 2 5 ml syringe to carefully fill Eightpins Fluid V3 very slowly into the lubricating nipple on the outer tube Figu...

Page 171: ...e life Air loss Even the most airtight tube will lose pressure on a continuous basis since the air pressures in a pedelec tyre are significantly higher and the wall thicknesses significantly finer tha...

Page 172: ...re gauge Older and simple bicycle air pumps are unsuitable for filling tyres via a Schrader valve 1 Unscrew and remove the valve cap 2 Undo the rim nuts 3 Connect the bicycle air pump 4 Pump up the ty...

Page 173: ...ass cords are visible Since resistance to punctures also depends on the thickness of the tread it may make sense to change the tyre at an earlier stage Figure 150 Tyres without a tread which can be re...

Page 174: ...the nipple hole contact your specialist dealer 7 5 1 5 Checking the nipple well The nipple holes can weaken the tyre bed Check to see if cracks are emerging from the nipple holes If there are cracks...

Page 175: ...specialist dealer if the pressure point cannot be reached 7 5 2 2 Checking the hydraulic brake system 1 Pull on the handbrake and check whether any brake fluid leaks out of the lines connections or on...

Page 176: ...etween the brake lining supporting plates If the transport safety wear gauge fits between the supporting plates the brake linings have not reached their wear limit Contact your specialist dealer if th...

Page 177: ...the chain tension at three to four points If the deviation is greater than 20 mm tighten chain If the deviation is less than 10 mm Loosen chain If a hub gear is fitted the rear wheel must be pushed b...

Page 178: ...Example of a ROHLOFF gauge Figure 158 Example of a KMC digital gauge 1 Insert gauge between two chain links on the right hand side Figure 159 Gauge is inserted 2 Lower gauge down to the left hand side...

Page 179: ...replaced Figure 164 Optimum tooth profile The tooth profile is pointed and teeth have worn thinner Contact specialist dealer The belt sprocket does need to be replaced Figure 165 Worn tooth profile Fi...

Page 180: ...ines the main frequency Download Gates Carbon Drive mobile app free of charge from the App Store or Google Play on your mobile phone Measure in a quiet environment Ensure that the phone microphone is...

Page 181: ...re value with Table 44 Tension specification If the value is higher than the specification reduce belt tension If the value is within the specified range the belt tension has been correctly adjusted I...

Page 182: ...specialist dealer 2 Switch light on 3 Check that the headlight and rear light come on If the headlight or rear lights do not come on take pedelec out of service Contact specialist dealer 4 Place pede...

Page 183: ...sideways e g in a bike stand 4 Hold handlebars firmly with both hands 5 Check if the handlebars are able to twist against the front wheel If the handlebars can move contact your specialist dealer 7 5...

Page 184: ...r the rear derailleur does not go back into position by itself contact your specialist dealer 4 Check that there is clearance between the chain tensioner and spokes If there is no clearance or the cha...

Page 185: ...e marking and numbers on the shift handle to no longer coincide after the gear shift is adjusted tighten one of the tension adjusters and screw out the other tension adjuster to the same extent 7 5 11...

Page 186: ...aintenance and inspection 7 5 11 8 Checking kickstand stability 1 Place the pedelec on a slight elevation of 5 cm 2 Extend kickstand 3 Jolt pedelec to check stability If pedelec topples over tighten s...

Page 187: ...ection tasks in the maintenance book 8 3 Component specific maintenance High quality components require extra maintenance The tasks require technical expertise special tools and special lubricants The...

Page 188: ...seat post Maintenance After the first 250 km every 1500 km after that Eightpins suspension seat post Clean wiper 20 hours Clean slide bushing 40 hours Replace slide bushing wiper and felt strip 100 h...

Page 189: ...ion and maintenance intervals for hub SHIMANO 11 speed hub Internal oil change and maintenance 1 000 km after start of use then every 2 years or 2 000 km All other SHIMANO gear hubs Lubricate internal...

Page 190: ...cribed in the brake operating instructions Injury to the eyes Problems may arise if the settings are not made properly and you may sustain serious injuries as a result Always wear safety glasses durin...

Page 191: ...amage from impact Take pedelec out of service new frame as specified in parts list ROCKSHOX Rear frame damper optional 6 months Check for damage corrosion fracture See ROCK SHOX compo nent maintenance...

Page 192: ...enance as specified by manufacturer Lubrication oil change as specified by manufacturer O K Damage detected New fork as specified in the parts list SR SUNTOUR suspension fork optional 6 months Check f...

Page 193: ...s Re tension spokes or new spokes as speci fied in parts list 6 months Check rim hooks Section 7 5 1 3 O K Twisted rim hooks New rim as specified in the parts list Spoke nipples Once a month Cleaning...

Page 194: ...onth Cleaning Section 7 3 8 O K Dirt Cleaning 6 months Care Section 7 4 9 2 O K Untreated Assembly paste 6 months Complete clean check fastening and paint protection film Section 8 6 8 1 O K Loose Tig...

Page 195: ...ng See manufac turer O K 200 hours Complete mainte nance See manufac turer O K 400 hours Complete mainte nance See manufac turer O K 600 hours Complete mainte nance See manufac turer O K FOX suspensio...

Page 196: ...fastening O K Loose Retighten screws Pedals 6 months Check mount fas tening Check mount fastening O K Loose Retighten screws Shifter 6 months Check mount fas tening Check mount fastening O K Loose Re...

Page 197: ...ghten screws 6 months Stability Section 7 5 11 8 O K Tips over Change kickstand height Bell Before each ride Sound Functional check Section 7 1 10 O K No ring too quiet missing New bell as specified i...

Page 198: ...urised If the air system is serviced in a rear frame damper it can explode and cause serious injury Wear safety goggles protective gloves and safety clothing when assembling or carrying out maintenanc...

Page 199: ...correctly fastened screws may come loose due to impact The stem may no longer be firmly fixed in its position as a result This will cause a crash with injuries Check the handlebars and the stem s quic...

Page 200: ...ay become caught in the brake disc and block the wheel This will cause a crash Install the front wheel quick release lever on the opposite side to the brake disc Crash caused by faulty or incorrectly...

Page 201: ...damage to the paintwork If there are any cracks warping or damage to the paintwork remove the pedelec from service New fork as specified in the parts list 3 Dismantle suspension fork 4 Lubricate dust...

Page 202: ...post from the frame 2 Remove safety and protective cover 3 Clean seat post on the inside and outside 4 Examine seat post rack for scratches cracks and fractures Replace damaged seat post as specified...

Page 203: ...away affix a new paint protection film 4 Undo preload adjuster and take out steel suspension 5 Clean seat post on inside and outside 6 Grease seat post on inside with SR SUNTOUR grease no 9170 001 7 L...

Page 204: ...suffer from one or more of the complaints above take the following action steps 1 Check the correct adjustment of all components In most cases however pain after pedelec rides is due to a lack of tra...

Page 205: ...nning a posture where you lean too far forward can lead to pain in the back arms and wrists The abdominal muscles are the counterpart to the back muscles and stabilise the pelvis and the back Back pai...

Page 206: ...re is almost no weight applied whereas body weight is at its highest in the sports position The force is applied to a small area on the handle meaning the pressure load on the hands is very high Hands...

Page 207: ...in on the top of the kneecap often indicates a muscular imbalance Pain under the kneecap is usually related to excessive pressure in the knee joint and consequential irritation to the patellar tendon...

Page 208: ...t the battery Contact your specialist dealer if the battery level indicator LEDs do not light up 2 If the LEDs on the Battery Level indicator light up but the drive system does not start remove the ba...

Page 209: ...ad for a long time 1 Switch off the drive system 2 Leave pedelec to cool down 3 Start the drive system The assisted journey distance is too short Is the battery fully charged 1 Check charge level 2 Re...

Page 210: ...t start charging when the charger is connected The battery may be at the end of its useful life Replace old battery with new one The battery and charger become hot Has the battery or charger temperatu...

Page 211: ...is fitted correctly contact your specialist dealer A component may be connected which the system is unable to recognise Contact specialist dealer The gear level is not shown on the display screen The...

Page 212: ...s Contact specialist dealer New brake linings and brake disc Spongy soft or poor pressure point in disc brakes Brake calliper fitted incorrectly brake disc loose brake disc or brake lining worn or bra...

Page 213: ...e gear speed cannot be changed The cable was not set correctly Contact specialist dealer Reset gear shift unit check whether the gear speed can be changed when the wheel is detached from the frame Str...

Page 214: ...es are applied Contact specialist dealer Rotation feels stiff during free rotation Contact specialist dealer Chain jumps between the gearwheels when gear is changed Gearwheels and or chain worn Contac...

Page 215: ...Shift cable trimmed incorrectly Contact specialist dealer Tension adjuster incorrectly adjusted 1 Adjust tension adjuster correctly 2 If the problem is not solved contact your specialist dealer In th...

Page 216: ...st shifter fails to rotate in subzero temperatures Water has penetrated into the twist shifter and has frozen Contact specialist dealer remove the rubber grip Clean regrease grip and replace the seal...

Page 217: ...Contact specialist dealer Oil drops form on shaft seals sides of housing smeared in oil Contact specialist dealer Gear shift no longer works while touring Shift cable broken shift cable on hub intern...

Page 218: ...e fitted the wrong way round after assembly Contact specialist dealer Check installation correct Hub is stiff when turned Ball bearings are worn Contact specialist dealer Replace ball bearings Ball be...

Page 219: ...The hole s metal edge separates the valve stem from the tube Contact specialist dealer Fit another type of valve Table 54 Fault solution for tyres Symptom Cause Remedy Seat post clicks or creaks Prote...

Page 220: ...is used pedal assistance becomes less effective when the gear is changed This is because the computer sets the pedal assistance to the optimum level This is not a malfunction A noise can be heard afte...

Page 221: ...ntwork in the case of impact The frame may break even under light stress 1 Take pedelec out of service 2 Send frame to a fibre composite repair company or purchase new frame as specified in the parts...

Page 222: ...each time a suspension fork tyre is replaced 1 Release pressure from the suspension fork 2 Press suspension fork together fully 3 Measure the gap between the top of the tyre and the fork crown s lowe...

Page 223: ...unction is shown as set up in the BOSCH eBike Connect app 9 3 7 2 Replacing the on board computer Connect on board computer with the smartphone while the on board computer is in use The lock function...

Page 224: ...maged battery and the charger can be returned to any specialist dealer free of charge Further disposal options may be available depending on the region Store the individual parts of the decommissioned...

Page 225: ...of Waste oil Cleaning cloths daubed in oil Lubrication oil Gear oil Lubricating grease Cleaning fluids Kerosene White spirit Hydraulic fluid Brake fluid Never mix different oil fluids Store in origina...

Page 226: ...et missing New bell as specified in the parts list Suspension elements Fork suspension fork Check for damage O K Damage detected New fork as specified in the parts list Rear frame damper Check for dam...

Page 227: ...Take pedelec out of service until the source of the error is found Cabling Visual inspection O K Failure in system damage kinked cables New cabling Battery mount Firmly in position lock contacts Func...

Page 228: ...K Loose Retighten screws Saddle 6 months Check mount fastening O K Loose Retighten screws Seat post 6 months Check mount fastening O K Loose Retighten screws Guard 6 months Check mount fastening O K L...

Page 229: ...6 months Side light daytime riding light Functional check O K No constant light New headlight light as specified in parts list replace if necessary Reflectors 6 months All complete state fastening O K...

Page 230: ...ke out of service Software 6 months Check version In latest version Not latest version Import update Component Frequency Description Criteria Measures if rejected Inspection Test Accept ance Rejection...

Page 231: ...MY23I0a 42_1 0_29 08 2023 231 Documents Notes...

Page 232: ...wheel hub with Center Lock with SHIMANO quick release QR 36H Rear wheel hub SHIMANO Nexus SG C7000 5D Gear hub 5 speed Center Lock 36H free wheeling Steering headset i SY headset Stem ZECURE All Up 2...

Page 233: ...2 Hydraulic disc brake 4 pistons 2 pistons Brake disc Front Rear TEKTRO TR180 TEKTRO TR160 Steel 180 mm 160 mm ABS Shifter SHIMANO Nexus SL C7000 5 Twist grip gear 5 speed Rear derailleur Front derail...

Page 234: ...release QR 36H Rear wheel hub SHIMANO DEORE FH M6000 Aluminium cassette hub 8 9 10 speed for disc brake with SHIMANO QR quick release Center Lock 36H Steering headset i SY headset Stem ZECURE All Up...

Page 235: ...180 TEKTRO TR160 Steel 180 mm 160 mm ABS Shifter SHIMANO Deore SL T6000 R Shifter with indicator Rear derailleur SHIMANO DEORE RD M6000 GS 10 gear Front derailleur Ring gear SHIMANO CS HG50 10 11 36T...

Page 236: ...quick release QR 36H Rear wheel hub ROHLOFF Speedhub 500 14 See Section 3 5 9 Steering headset i SY headset Stem ZECURE All Up 2 0 90 mm Handlebars i SY handlebars 30 630 mm Handles tapered Left hand...

Page 237: ...TEKTRO TR180 TEKTRO TR160 Steel 180 mm 160 mm ABS Shifter ROHLOFF Speedhub 500 14 shifter Twist grip gear 14 speed Rear derailleur Front derailleur Ring gear Spoke guard Headlight FUXON FF 100HB 6 12...

Page 238: ...k release QR 36H Rear wheel hub SHIMANO Nexus SG C7000 5D Gear hub 5 speed Center Lock 36H free wheeling Steering headset i SY headset Stem i SY stem BY SCHULZ Speedlifter Twist 70 mm Tool free handle...

Page 239: ...HD T532 Hydraulic disc brake 4 pistons 2 pistons Brake disc Front Rear TEKTRO TR180 TEKTRO TR160 Steel 180 mm 160 mm ABS Shifter SHIMANO Nexus SL C7000 5 Twist grip gear 5 speed Rear derailleur Front...

Page 240: ...IMANO quick release QR 36H Rear wheel hub ROHLOFF Speedhub 500 14 See Section 3 5 9 Steering headset i SY headset Stem i SY stem BY SCHULZ Speedlifter Twist 70 mm Tool free handlebar height adjustment...

Page 241: ...draulic disc brake 4 pistons 2 pistons Brake disc Front Rear TEKTRO TR180 TEKTRO TR160 Steel 180 mm 160 mm ABS Shifter ROHLOFF Speedhub 500 14 shifter Twist grip gear 14 speed Rear derailleur Front de...

Page 242: ...MY23I0a 42_1 0_29 08 2023 242 Documents 11 4 Charger operating instructions ABCDE...

Page 243: ...MY23I0a 42_1 0_29 08 2023 243 Documents F 4A Charger DCG F H A I A J...

Page 244: ...MY23I0a 42_1 0_29 08 2023 244 Documents F A I A J DCG F H...

Page 245: ...MY23I0a 42_1 0_29 08 2023 245 Documents F DCG F H A I A J...

Page 246: ...K Q I 0 C C C 7 K I P I Q I 7 C I Q Q I I I C I I I P I I I I C C C C C I Q I C I I I I I I C C C C C C I P I Q C C C N I I I Q I I O I I I I Y V Si I A JCX I O I Z 6 I Q I I P I Q I Q Q I A I A I T...

Page 247: ...I I I C J I I QQ C I Q I I P P I I O S Q I Q I I I I I I C C C Q I P I Q I I I RI P I O Q I I I I I O I I I I 4 F I I I I O Q I A I I I O 4 F I I I O I I I I I O RI I I I O P I I I I RI I O P I O Q I...

Page 248: ...C C I I A 7 C K I Q I I I I I I K I I I I I I I I I I 4 7 7 C C C I I C C I CI A C Q I B P I Q CI I P I I I I I A Q C I I J J Q I I Q P I O I 0 Q I b I A P I W Q I I P IO 7 CI P I Q K Q I I I I I C F...

Page 249: ...t s functional capability Disc brake Source EN 15194 2017 brake in which brake pads are used to grip the lateral faces of a thin disc attached to or incorporated into the wheel hub Drive belt Source E...

Page 250: ...o the point where the top of the seat surface is intersected by the seat post axis measured with the saddle in a horizontal position and with the seat post set to the minimum insertion depth mark Maxi...

Page 251: ...a rechargeable battery is an energy storage device that can store supplied electrical energy as chemical energy charging and release it as electrical energy when required discharging Seat post Source...

Page 252: ...acture Source ZEG the year of manufacture is the year in which the pedelec was manufactured The production period is always from May to July the following year 12 1 Abbreviations 12 2 Simplified terms...

Page 253: ...The following harmonised standards have been applied ISO 20607 2018 Safety machinery Instruction handbook General drafting principles EN 15194 2017 Cycles Electrically power assisted cycles EPAC Bicyc...

Page 254: ...plies with Directive 2014 53 EU The complete EU declaration of conformity is available online at https www bosch ebike com conformity KIOX 300 Robert Bosch GmbH Bosch eBike Systems hereby declares tha...

Page 255: ...176 check brake linings 176 check pressure point 175 check 158 175 clean 159 secure during transport 82 using 145 cable clip 41 cover cap 41 hydraulic 41 insert pin 41 knob 41 mechanical 41 union nut...

Page 256: ...48 check 90 183 clean 161 maintain 166 use 137 use bar ends 138 use multi position handlebars 137 position 28 torque 75 Handles check 158 clean 161 maintain 167 use leather handles 138 Headlight adjus...

Page 257: ...inspect 200 position 37 Quick releases check 157 R Racing bicycle valve see Presta valve Racing bicycle 251 Rear derailleur maintain 168 position 43 torque 79 Rear frame damper check 157 clean 159 ins...

Page 258: ...an 162 T Torques 66 Total deflection 251 Trailer 126 Transportation 81 Transporting see Transportation Tread 34 position 33 Tube replace 221 Tyre design types 33 Tyre pressure 33 change 171 check 171...

Search results

Summary of Contents for E5 ZR F

Reviews:

Related manuals for E5 ZR F

Brands by name

Popular brands

I:SY E5 ZR F, Translation Of The Original Operating Instructions

Search results

Summary of Contents for E5 ZR F

Reviews:

Related manuals for E5 ZR F

Brands by name

Popular brands