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User manual 

19 

 

4.3

 

Alternator

 

Inside

 

and

 

outside

 

of

 

the

 

alternator

 

shall

 

be

 

cleaned

 

periodically.

 

And

 

the

 

frequency

 

of

 

cleaning

 

depends

 

on

 

the

 

generator

 

set’s

 

ambient

 

environment.

 

When

 

the

 

cleaning

 

becomes

 

necessary,

 

following

 

procedures

 

can

 

be

 

followed:

 

cut

 

off

 

all

 

of

 

the

 

powers,

 

wipe

 

off

 

the

 

dirt,

 

contaminant,

 

oil

 

stain,

 

water

 

or

 

any

 

other

 

liquid

 

from

 

the

 

surface.

 

The

 

ventilation

 

mesh

 

also

 

needs

 

to

 

be

 

cleaned.

 

The

 

adhesiveness

 

of

 

these

 

materials

 

to

 

the

 

coils

 

will

 

cause

 

the

 

coils

 

overheat

 

or

 

damage

 

the

 

insulation.

 

The

 

dirt

 

and

 

contaminant

 

need

 

to

 

be

 

absorbed

 

by

 

dust

 

collector.

 

Please

 

don’t

 

use

 

air

 

blow

 

or

 

high

 

pressure

 

water

 

spray

 

to

 

clean

 

the

 

alternator.

 

The

 

humidity

 

of

 

alternator

 

will

 

decrease

 

insulation

 

resistance.

 

The

 

alternator

 

shall

 

be

 

dried.

 

Please

 

refer

 

to

 

Alternator’s

 

Operation

 

and

 

Maintenance

 

Manual

 

for

 

the

 

method

 

of

 

drying

 

and

 

detailed

 

maintenance.

 

4.4

 

Control

 

panel

 

Daily

 

maintenance

 

for

 

the

 

control

 

panel

 

shall

 

ensure

 

the

 

cleanness

 

of

 

its

 

surface,

 

make

 

the

 

indicator

 

more

 

clear

 

and

 

easy

 

for

 

reading,

 

and

 

the

 

operation

 

button

 

flexible

 

and

 

reliable.

 

During

 

the

 

generator

 

set’s

 

running

 

period,

 

vibration

 

will

 

cause

 

the

 

shift

 

of

 

“0”

 

position

 

in

 

the

 

instrument

 

of

 

control

 

panel

 

and

 

loose

 

of

 

tightened

 

parts,

 

and

 

therefore

 

periodically

 

check

 

the

 

instrument

 

of

 

the

 

control

 

panel

 

and

 

parts

 

and

 

cable’s

 

connections

 

are

 

very

 

important.

 

Repair

 

for

 

the

 

control

 

panel

 

can

 

only

 

be

 

done

 

after

 

thorough

 

learning

 

of

 

the

 

principle

 

of

 

this

 

control

 

panel

 

(please

 

refer

 

to

 

Control

 

Panel

 

Operation

 

Manual

 

for

 

details)

 

4.5

 

Start

 

battery

 

Batteries

 

which

 

have

 

been

 

stored

 

in

 

a

 

long

 

time

 

shall

 

be

 

properly

 

charged

 

before

 

being

 

used,

 

so

 

that

 

to

 

ensure

 

normal

 

capacitance

 

of

 

the

 

battery.

 

(Densimeter

 

can

 

be

 

used

 

to

 

check

 

the

 

actual

 

capacitance

 

of

 

the

 

battery)

 

Normal

 

operation

 

and

 

battery

 

charging

 

will

 

cause

 

some

 

water

 

inside

 

of

 

the

 

battery

 

being

 

vaporized.

 

And

 

therefore

 

constant

 

fluid

 

infusion

 

is

 

needed.

 

Before

 

fluid

 

infusion,

 

first

 

the

 

contaminant

 

around

 

the

 

adding

 

hole

 

shall

 

be

 

cleaned

 

so

 

that

 

to

 

avoid

 

them

 

falling

 

into

 

the

 

battery.

 

Then

 

open

 

the

 

adding

 

hole,

 

add

 

proper

 

amount

 

of

 

distilled

 

water

 

or

 

purified

 

water

.

 

Do

 

not

 

add

 

too

 

much

 

(shall

 

be

 

according

 

to

 

the

 

indicating

 

line

 

in

 

the

 

battery

 

polar

 

plate),

 

Otherwise

 

the

 

inside

 

electrolyte

 

will

 

overflow

 

from

 

the

 

adding

 

hole

 

when

 

the

 

battery

 

is

 

under

 

discharge

 

or

 

charging,

 

which

 

will

 

cause

 

contamination

 

to

 

the

 

ambient

 

material

 

and

 

environment.

 

 

Please

 

do

 

not

 

use

 

the

 

battery

 

to

 

start

 

the

 

generator

 

set

 

under

 

low

 

temperature

 

because

 

the

 

battery

 

capacitance

 

can

 

not

 

output

 

normally

 

under

 

low

 

temperature,

 

and

 

long

 

time

 

discharge

 

may

 

cause

 

battery

 

malfunction(crake

 

or

 

explode).

 

Warning:

 

!

 

The

 

battery

 

of

 

the

 

backup

 

generator

 

set

 

shall

 

be

 

periodically

 

maintained

 

and

 

charged.

 

It

 

is

 

suggested

 

that

 

users

 

can

 

buy

 

floating

 

charger

 

for

 

the

 

battery.

 

 

4.6

 

Maintenance

 

record

 

Each

 

time

 

after

 

maintenance,

 

users

 

shall

 

make

 

detailed

 

record

 

for

 

the

 

maintenance

 

job.

 

 
 

Warning:

 

!

 

Complete

 

maintenance

 

record

 

provides

 

evidence

 

for

 

users

 

to

 

maintain

 

the

 

generator

 

set,

 

and

 

at

 

the

 

same

 

time

 

is

 

a

 

precondition

 

for

 

lawful

 

after

 

sales

 

service

 

(warranty).

 

For

 

example:

 

Maintenance

 

record

 

(

Refer

 

to

 

Appendix

 

F

 

and

 

G)

 

 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 

Summary of Contents for DHY11KSE

Page 1: ...Diesel Generator User Manual...

Page 2: ......

Page 3: ...s close to the battery and fuel because the mixture of volatilization from fuel and hydrogen generated by battery charging process will cause explosion when it meets sparkle or naked flame The generat...

Page 4: ...is running do not attempt to reach under or around the guards to do maintenance or for any other reason Keep hands arms long hair loose clothing and jewelers away from pulleys belts and other moving...

Page 5: ...al disconnected prior to attempting to connect or disconnect load connections Do not attempt to connect or disconnect load connections while standing in water or on wet or soggy ground Make sure conne...

Page 6: ...rator Set Working Room 4 2 5 Installation of Generator Set 5 2 6 Cooling system 7 2 7 Lubricant system 8 2 8 Fuel system 8 2 9 Battery 10 2 10 Electrical Connection 11 2 11 Power distribution system 1...

Page 7: ...andby power supply to provide continue electric power for non invariable loads The generator set is suitable for the area where must ensure continue power supply such as hospitals industrial facilitie...

Page 8: ...pusher fan and thermostat The alternator has its own internal fan to cool the alternator components 1 6 Electrical System The engine electrical system is 12 volt or 24 volts DC negative ground earth...

Page 9: ...litated onnect direc valve is an UNDAI Pow n for the rplus lubrica t by openin ransportatio been designe Standard ca fting hole o enerator set canopy roo me which b o have stati the generato Optional...

Page 10: ...ect to other architecture s foundation The width and depth of foundation shall meet requirement Ensure foundation s levelness and smoothness If possible waste discharge sink can be sued so that the wa...

Page 11: ...et to outside For example corrugated vibration reduction pipe has been used to connect exhaust pipes air exhaust path fuel inlet pipe fuel return pipe and busbar cable etc all of these parts need to u...

Page 12: ...ssure and side stress Reserve some space for hot shrinkage and cold expansion Reserve space for generator set vibration Reduce exhaust noise level Overload of exhaust backpressure will cause following...

Page 13: ...the liquids in a separate container evenly and then add the mixture into the radiator ensure the anti freeze will not freeze under low temperature In the area when there is low possibility of freezing...

Page 14: ...specification as that existing in the radiator For some generator sets installed with coolant filter please open the filter s valve before put into use 2 7 Lubricant system Lubricant system is compose...

Page 15: ...or sets provide base frame style fuel tank for customer The base frame style fuel tank is installed with fuel tank fuel pipes and fuel level indicator This fuel supply system does not need customer to...

Page 16: ...are required to correctly connect the signal line to this control panel details see the control panel operation manual Automatic transfer panel optional is the automatic transfer switch for transfer...

Page 17: ...t be connected to an earth ground Since the set is mounted on vibration isolators the ground connection must be flexible to avoid possible breakage due to vibration Ground connection cables or straps...

Page 18: ...tart Part of the generator set control panel has been furnished with idle speed full speed transfer switch users can choose if the engine need to be started in idle speed or in one time full speed Usu...

Page 19: ...ing situation and if there is any malfunction warning generator set shut down etc Only when the correct and complete record for running maintenance has been kept very well the user can get correct and...

Page 20: ...number 3 times the Alarm LCD would flash If you need to restart wait at least 30 seconds before the retry 8 Check the reading of Voltage Meter and Frequency Meter by operating the Voltmeter Change Ov...

Page 21: ...ight means AMF controller is active then user can select operation type OFF MAN AUTO MEASUREMENT A OFF mode Start stop mains power on off generator set power on off is inactive in this mode B MAN mode...

Page 22: ...if generator set is used for self start standby power In order to achieve full automatic transfer between mains power and generator set power to guarantee all load present our ATS panel select the bes...

Page 23: ...O that is OK detail operate step refer module control system ATS PANEL introduction No MODEL 1 ATS switch 2 panel lock 3 mains power output hole 4 generator power output hole 5 communicate with genera...

Page 24: ...battery For each 50 600 hours of running or at least each 12 months Change lubricant and lubricant filter Because the quality of lubricant oil sulfur content of the fuel and lubricant consumption rate...

Page 25: ...refer to Control Panel Operation Manual for details 4 5 Start battery Batteries which have been stored in a long time shall be properly charged before being used so that to ensure normal capacitance o...

Page 26: ...iminate the malfunction s Especially important for new generator set s customer One thing must to be emphasized most of the malfunctions are caused by user s improper installation operation and mainte...

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Page 35: ...DHY10KE KSE DHY250KE KSE...

Page 36: ...DHY10KE KSE DHY250KE KSE...

Page 37: ...DHY10KE KSE DHY250KE KSE...

Page 38: ...DHY10KE KSE DHY250KE KSE...

Page 39: ...DHY10KE KSE DHY250KE KSE...

Page 40: ...DHY10KE KSE DHY250KE KSE...

Page 41: ...APPENDIX E 1...

Page 42: ...2...

Page 43: ...3...

Page 44: ...running record TIME ENGINE PARAMETER GENERATOR PARAMETER IF RECORD FOR MALFUNCTION IS AVAILABLE OPERATOR REMARK Start stop generator set time Accumulated running time Oil pressure Temperature Voltage...

Page 45: ...serial No Engine serial No Alternator serial No Accumulated running hours Maintenance cycle Reasons for maintenance periodic maintenance or malfunction maintenance Inspection and repair Inspection an...

Page 46: ...APPENDIX H...

Page 47: ......

Page 48: ...Licensed by Hyundai Corporation Korea For Inquiries Please Contact GRV POWER PRODUCTS S L Avda Alguema 8A 17771 Sta LLogaia Alguema Spain Tf 34 972 67 38 36 www hyundaipower es...

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