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User manual 

12 

 

 

 

3

 

Operation

 

3.1

 

Inspect

 

Before

 

Operation

 

After

 

finished

 

installation,

 

our

 

diesel

 

engine

 

generator

 

set

 

can

 

be

 

put

 

into

 

use.

 

Each

 

time

 

before

 

starting

 

the

 

generator

 

set,

 

following

 

items

 

shall

 

be

 

checked

 

without

 

fail:

 

If

 

there

 

is

 

foreign

 

material

 

exists

 

in

 

the

 

surface

 

of

 

generator

 

set

 

or

 

in

 

the

 

ambient

 

environment

 

which

 

may

 

hamper

 

the

 

generator

 

set’s

 

operation.

 

If

 

the

 

air

 

inlet

 

and

 

ventilation

 

path

 

in

 

the

 

generator

 

set

 

working

 

room

 

is

 

expedite.

 

If

 

the

 

anti

freeze

 

level

 

is

 

normal.

 

If

 

the

 

air

 

filter

 

indicator

 

works

 

well

 

If

 

the

 

lubricant

 

level

 

is

 

within

 

the

 

specified

 

range

 

If

 

the

 

fuel

 

valve

 

is

 

open,

 

if

 

the

 

fuel

 

has

 

been

 

supplied

 

to

 

the

 

engine

 

normally.

 

If

 

the

 

cable

 

has

 

been

 

connected

 

to

 

the

 

battery

 

in

 

a

 

correct

 

way.

 

Check

 

if

 

the

 

load

 

equipment

 

has

 

been

 

well

 

prepared.

 

When

 

the

 

generator

 

set

 

directly

 

connects

 

to

 

the

 

load,

 

the

 

air

 

switch

 

shall

 

be

 

cut

 

off

 

before

 

start.

 

  

Warning:

 

Operators

 

shall

 

establish

 

good

 

operation

 

(maintenance)

 

procedure,

 

this

 

is

 

the

 

precondition

 

for

 

generator

 

set’s

 

smooth

 

running

 

in

 

long

 

time

 

period.

 

 

  

3.2

 

Generator

 

set’s

 

running

 

3.2.1

 

Pre

heat

 

For

 

the

 

generator

 

set

 

which

 

is

 

installed

 

with

 

pre

heater,

 

operators

 

need

 

to

 

decide

 

if

 

pre

heating

 

is

 

needed

 

before

 

start

 

the

 

generator

 

set

 

according

 

to

 

environment

 

temperature.

 

The

 

control

 

panel

 

which

 

is

 

installed

 

with

 

pre

heat

 

switch

 

can

 

instruct

 

the

 

engine

 

to

 

start

 

the

 

pre

heater

 

so

 

that

 

to

 

achieve

 

the

 

purpose

 

of

 

pre

heating.

 

 

3.2.2

 

Connect

 

to

 

power

 

Turn

 

the

 

air

 

switch

 

in

 

the

 

control

 

panel

 

from

 

“OFF”

 

to

 

“ON”,

 

watch

 

the

 

panel

 

until

 

the

 

background

 

light

 

turn

 

on,

 

that

 

means

 

the

 

control

 

panel

 

has

 

been

 

successfully

 

connected

 

to

 

the

 

power.

 

At

 

the

 

same

 

time

 

make

 

sure

 

the

 

fuel

 

pipes

 

are

 

open,

 

and

 

the

 

speed

 

governor

 

or

 

the

 

control

 

unit

 

in

 

the

 

electronic

 

fuel

 

injection

 

generator

 

set

 

is

 

under

 

working

 

status.

 

 
 
 

3.2.3

 

Start

 

Part

 

of

 

the

 

generator

 

set

 

control

 

panel

 

has

 

been

 

furnished

 

with

 

idle

 

speed

 

/

 

full

 

speed

 

transfer

 

switch,

 

users

 

can

 

choose

 

if

 

the

 

engine

 

need

 

to

 

be

 

started

 

in

 

idle

 

speed

 

or

 

in

 

one

 

time

 

full

 

speed.

 

Usually

 

the

 

time

 

period

 

for

 

idle

 

speed

 

shall

 

not

 

exceed

 

five

 

minutes.

 

Do

 

not

 

run

 

the

 

generator

 

set

 

in

 

idle

 

speed

 

in

 

a

 

long

 

time

 

period.

 

Press

 

on

 

the

 

start

 

button,

 

the

 

duration

 

shall

 

not

 

exceed

 

30

 

seconds,

 

engine

 

will

 

be

 

started

 

by

 

the

 

start

 

motor.

 

As

 

soon

 

as

 

the

 

engine

 

be

 

started

 

successfully,

 

you

 

can

 

release

 

the

 

start

 

button

 

and

 

the

 

generator

 

set

 

will

 

enter

 

into

 

running

 

status.

 

 

Suggestion:

   

In

 

order

 

to

 

extend

 

the

 

life

 

expectancy

 

of

 

start

 

battery

 

and

 

start

 

motor,

 

the

 

duration

 

for

 

one

 

time

 

start

 

shall

 

be

 

controlled

 

within

 

5

 

to

 

10

 

seconds.

 

If

 

one

 

time

 

start

 

fails,

 

stop

 

for

 

some

 

time

 

and

 

begin

 

the

 

second

 

time

 

start

 

procedure.

 

 

For

 

the

 

control

 

panels

 

which

 

are

 

installed

 

with

 

self

start(or

 

communication)

 

instrument,

 

the

 

generator

 

set

 

pre

heating,

 

start

up

 

period

 

and

 

starting

 

times

 

have

 

been

 

controlled

 

by

 

the

 

program

 

(this

 

program

 

can

 

be

 

set

 

and

 

modified

 

by

 

user).

 

Operation

 

procedure

 

please

 

refers

 

to

 

operation

 

manual.

 

When

 

the

 

generator

 

set

 

control

 

panel

 

has

 

malfunction(s),

 

timely

 

overhauling

 

is

 

needed

 

before

 

Re

start

 

the

 

control

 

panel.

 

 

Warning:

 

For

 

any

 

start

 

up

 

which

 

is

 

made

 

through

 

force,

 

not

 

by

 

control

 

panel,

 

the

 

malfunction

 

caused

 

by

 

it

 

do

 

not

 

belong

 

to

 

the

 

scope

 

of

 

warranty.

 

 

3.2.4

 

Running

 

When

 

the

 

generator

 

set

 

begins

 

full

 

speed

 

running,

 

and

 

the

 

alternator’s

 

voltage

 

and

 

frequency

 

becomes

 

normal

 

and

 

stable,

 

operators

 

can

 

put

 

the

 

generator

 

set

 

into

 

normal

 

running.

 

During

 

the

 

generator

 

set’s

 

running

 

period,

 

operators

 

shall

 

often

 

watch

 

and

 

check

 

the

 

parameters

 

such

 

as

 

if

 

the

 

generator

 

set

 

is

 

running

 

normally,

 

if

 

the

 

control

 

panel

 

instrument

 

is

 

indicating

 

the

 

right

 

position,

 

if

 

the

 

control

 

panel

 

has

 

pre

warning

 

indication,

 

and

 

the

 

fuel

 

level

 

in

 

the

 

base

 

frame

 

etc,

 

and

 

make

 

record

 

for

 

the

 

parameters.

 

(see

 

attach

 

file)

 

3.2.5

 

Emergency

 

stop

 

In

 

case

 

the

 

generator

 

set

 

was

 

found

 

to

 

have

 

severe

 

Summary of Contents for DHY11KSE

Page 1: ...Diesel Generator User Manual...

Page 2: ......

Page 3: ...s close to the battery and fuel because the mixture of volatilization from fuel and hydrogen generated by battery charging process will cause explosion when it meets sparkle or naked flame The generat...

Page 4: ...is running do not attempt to reach under or around the guards to do maintenance or for any other reason Keep hands arms long hair loose clothing and jewelers away from pulleys belts and other moving...

Page 5: ...al disconnected prior to attempting to connect or disconnect load connections Do not attempt to connect or disconnect load connections while standing in water or on wet or soggy ground Make sure conne...

Page 6: ...rator Set Working Room 4 2 5 Installation of Generator Set 5 2 6 Cooling system 7 2 7 Lubricant system 8 2 8 Fuel system 8 2 9 Battery 10 2 10 Electrical Connection 11 2 11 Power distribution system 1...

Page 7: ...andby power supply to provide continue electric power for non invariable loads The generator set is suitable for the area where must ensure continue power supply such as hospitals industrial facilitie...

Page 8: ...pusher fan and thermostat The alternator has its own internal fan to cool the alternator components 1 6 Electrical System The engine electrical system is 12 volt or 24 volts DC negative ground earth...

Page 9: ...litated onnect direc valve is an UNDAI Pow n for the rplus lubrica t by openin ransportatio been designe Standard ca fting hole o enerator set canopy roo me which b o have stati the generato Optional...

Page 10: ...ect to other architecture s foundation The width and depth of foundation shall meet requirement Ensure foundation s levelness and smoothness If possible waste discharge sink can be sued so that the wa...

Page 11: ...et to outside For example corrugated vibration reduction pipe has been used to connect exhaust pipes air exhaust path fuel inlet pipe fuel return pipe and busbar cable etc all of these parts need to u...

Page 12: ...ssure and side stress Reserve some space for hot shrinkage and cold expansion Reserve space for generator set vibration Reduce exhaust noise level Overload of exhaust backpressure will cause following...

Page 13: ...the liquids in a separate container evenly and then add the mixture into the radiator ensure the anti freeze will not freeze under low temperature In the area when there is low possibility of freezing...

Page 14: ...specification as that existing in the radiator For some generator sets installed with coolant filter please open the filter s valve before put into use 2 7 Lubricant system Lubricant system is compose...

Page 15: ...or sets provide base frame style fuel tank for customer The base frame style fuel tank is installed with fuel tank fuel pipes and fuel level indicator This fuel supply system does not need customer to...

Page 16: ...are required to correctly connect the signal line to this control panel details see the control panel operation manual Automatic transfer panel optional is the automatic transfer switch for transfer...

Page 17: ...t be connected to an earth ground Since the set is mounted on vibration isolators the ground connection must be flexible to avoid possible breakage due to vibration Ground connection cables or straps...

Page 18: ...tart Part of the generator set control panel has been furnished with idle speed full speed transfer switch users can choose if the engine need to be started in idle speed or in one time full speed Usu...

Page 19: ...ing situation and if there is any malfunction warning generator set shut down etc Only when the correct and complete record for running maintenance has been kept very well the user can get correct and...

Page 20: ...number 3 times the Alarm LCD would flash If you need to restart wait at least 30 seconds before the retry 8 Check the reading of Voltage Meter and Frequency Meter by operating the Voltmeter Change Ov...

Page 21: ...ight means AMF controller is active then user can select operation type OFF MAN AUTO MEASUREMENT A OFF mode Start stop mains power on off generator set power on off is inactive in this mode B MAN mode...

Page 22: ...if generator set is used for self start standby power In order to achieve full automatic transfer between mains power and generator set power to guarantee all load present our ATS panel select the bes...

Page 23: ...O that is OK detail operate step refer module control system ATS PANEL introduction No MODEL 1 ATS switch 2 panel lock 3 mains power output hole 4 generator power output hole 5 communicate with genera...

Page 24: ...battery For each 50 600 hours of running or at least each 12 months Change lubricant and lubricant filter Because the quality of lubricant oil sulfur content of the fuel and lubricant consumption rate...

Page 25: ...refer to Control Panel Operation Manual for details 4 5 Start battery Batteries which have been stored in a long time shall be properly charged before being used so that to ensure normal capacitance o...

Page 26: ...iminate the malfunction s Especially important for new generator set s customer One thing must to be emphasized most of the malfunctions are caused by user s improper installation operation and mainte...

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Page 35: ...DHY10KE KSE DHY250KE KSE...

Page 36: ...DHY10KE KSE DHY250KE KSE...

Page 37: ...DHY10KE KSE DHY250KE KSE...

Page 38: ...DHY10KE KSE DHY250KE KSE...

Page 39: ...DHY10KE KSE DHY250KE KSE...

Page 40: ...DHY10KE KSE DHY250KE KSE...

Page 41: ...APPENDIX E 1...

Page 42: ...2...

Page 43: ...3...

Page 44: ...running record TIME ENGINE PARAMETER GENERATOR PARAMETER IF RECORD FOR MALFUNCTION IS AVAILABLE OPERATOR REMARK Start stop generator set time Accumulated running time Oil pressure Temperature Voltage...

Page 45: ...serial No Engine serial No Alternator serial No Accumulated running hours Maintenance cycle Reasons for maintenance periodic maintenance or malfunction maintenance Inspection and repair Inspection an...

Page 46: ...APPENDIX H...

Page 47: ......

Page 48: ...Licensed by Hyundai Corporation Korea For Inquiries Please Contact GRV POWER PRODUCTS S L Avda Alguema 8A 17771 Sta LLogaia Alguema Spain Tf 34 972 67 38 36 www hyundaipower es...

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