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User manual 

 

1

 

General

 

Introduction

 

1.1

 

Brief

 

Introduction

 

HYUNDAI

 

series

 

diesel

 

engine

 

generator

 

sets

 

is

 

the

 

core

 

products

 

of

 

HYUNDAI

 

Power

 

Equipment

 

Manufacturing

 

Co.,Ltd.

 

Thanks

 

to

 

their

 

good

 

performance,

 

the

 

generator

 

sets

 

are

 

widely

 

used

 

in

 

the

 

fields

 

of

 

construction,

 

communication,

 

banking

 

business,

 

mining,

 

leasing

 

industry

 

and

 

other

 

special

 

sites.

 

As

 

what

 

you

 

are

 

expecting,

 

HYUNDAI

 

generator

 

sets

 

endeavor

 

to

 

meet

 

your

 

needs

 

for

 

the

 

concept

 

of

 

individual

 

design

 

through

 

the

 

excellent

 

features

 

of

 

more

 

safe,

 

more

 

reliable

 

and

 

more

 

clean.

 

The

 

generator

 

sets

 

provided

 

by

 

HYUNDAI

 

Power

 

is

 

reliable

 

and

 

professional.

 

The

 

advantage

 

of

 

low

 

noise

 

level,

 

energy

 

conservation,

 

and

 

stable

 

performance

 

has

 

made

 

a

 

credible

 

assurance

 

for

 

many

 

enterprises.

   

Our

 

generator

 

sets

 

supply

 

the

 

following

 

power

 

service:

 

Continuous

 

service

     

Used

 

as

 

main

 

power

 

supply

 

to

 

generate

 

electricity

 

for

 

several

 

purposes:

 

motion

 

force,

 

lighting,

 

heating

 

etc.

 

The

 

generator

 

sets

 

can

 

continue

 

running

 

and

 

allow

 

10%

 

over

 

load

 

for

 

1

 

hour

 

per

 

12

 

hours

 

under

 

variable

 

load,

 

which

 

is

 

used

 

for

 

remote

 

area.

 

Standby

 

service

     

Used

 

as

 

standby

 

power

 

supply

 

to

 

provide

 

continue

 

electric

 

power

 

for

 

non

invariable

 

loads.

 

The

 

generator

 

set

 

is

 

suitable

 

for

 

the

 

area

 

where

 

must

 

ensure

 

continue

 

power

 

supply,

 

such

 

as

 

hospitals,

 

industrial

 

facilities,

 

airports

 

etc.

 

Keep

 

the

 

generator

 

set

 

standby

 

state

 

at

 

any

 

time

 

and

 

start

 

to

 

run

 

when

 

the

 

mains

 

supply

 

is

 

abnormal.

 

Emergency

 

service

 

   

Used

 

as

 

auxiliary

 

power

 

supply

 

to

 

solve

 

energy

 

interruptions

 

that

 

may

 

cause

 

serious

 

problems

 

to

 

people,

 

physical

 

and

 

/or

 

financial

 

damage

 

or

 

to

 

face

 

consumption

 

peaks.

 

The

 

generator

 

set

 

can

 

start

 

in

 

short

 

order

 

to

 

provide

 

steady

 

electric

 

power

 

for

 

the

 

loads

 

when

 

the

 

mains

 

supply

 

happen

 

abnormity,

 

and

 

switch

 

to

 

stop

 

after

 

the

 

mains

 

supply

 

becomes

 

normal.

 

Generally

 

the

 

generator

 

set

 

continues

 

working

 

for

 

several

 

hours.

 

1.2

 

Generator

 

Set

 

Main

 

Parts

 

Specifications

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 
 
 
 
 
 
 
 
 
 
 
 
 
 

NO

           

NAME

 

1                CONTROL PANEL 

2                BUSBAR PANEL 

3                LIFTING LUG 

4                BASEFRAME FUEL TANK 

5                ENGINE 

6                BATTERY 

7                RADIATOR 

8                ALTERNATOR 

9                FUEL DRAIN OUTLET 

10       FUEL LEVEL SENSOR\ 

11              ABSORBER 

 

1.3

 

Diesel

 

Engine

 

According

 

to

 

different

 

output

 

power

 

of

 

the

 

generator

 

sets,

 

and

 

combine

 

with

 

the

 

advantage

 

of

 

each

 

model

 

of

 

diesel

 

engine

 

in

 

a

 

specific

 

range

 

of

 

power

 

output,

 

HYUNDAI

 

Power

 

chooses

 

the

 

engines

 

with

 

first

 

class

 

performance

 

and

 

high

 

reliability.

 

And

 

furthermore,

 

HYUNDAI

 

Power

 

pay

 

special

 

attention

 

to

 

the

 

Summary of Contents for DHY11KSE

Page 1: ...Diesel Generator User Manual...

Page 2: ......

Page 3: ...s close to the battery and fuel because the mixture of volatilization from fuel and hydrogen generated by battery charging process will cause explosion when it meets sparkle or naked flame The generat...

Page 4: ...is running do not attempt to reach under or around the guards to do maintenance or for any other reason Keep hands arms long hair loose clothing and jewelers away from pulleys belts and other moving...

Page 5: ...al disconnected prior to attempting to connect or disconnect load connections Do not attempt to connect or disconnect load connections while standing in water or on wet or soggy ground Make sure conne...

Page 6: ...rator Set Working Room 4 2 5 Installation of Generator Set 5 2 6 Cooling system 7 2 7 Lubricant system 8 2 8 Fuel system 8 2 9 Battery 10 2 10 Electrical Connection 11 2 11 Power distribution system 1...

Page 7: ...andby power supply to provide continue electric power for non invariable loads The generator set is suitable for the area where must ensure continue power supply such as hospitals industrial facilitie...

Page 8: ...pusher fan and thermostat The alternator has its own internal fan to cool the alternator components 1 6 Electrical System The engine electrical system is 12 volt or 24 volts DC negative ground earth...

Page 9: ...litated onnect direc valve is an UNDAI Pow n for the rplus lubrica t by openin ransportatio been designe Standard ca fting hole o enerator set canopy roo me which b o have stati the generato Optional...

Page 10: ...ect to other architecture s foundation The width and depth of foundation shall meet requirement Ensure foundation s levelness and smoothness If possible waste discharge sink can be sued so that the wa...

Page 11: ...et to outside For example corrugated vibration reduction pipe has been used to connect exhaust pipes air exhaust path fuel inlet pipe fuel return pipe and busbar cable etc all of these parts need to u...

Page 12: ...ssure and side stress Reserve some space for hot shrinkage and cold expansion Reserve space for generator set vibration Reduce exhaust noise level Overload of exhaust backpressure will cause following...

Page 13: ...the liquids in a separate container evenly and then add the mixture into the radiator ensure the anti freeze will not freeze under low temperature In the area when there is low possibility of freezing...

Page 14: ...specification as that existing in the radiator For some generator sets installed with coolant filter please open the filter s valve before put into use 2 7 Lubricant system Lubricant system is compose...

Page 15: ...or sets provide base frame style fuel tank for customer The base frame style fuel tank is installed with fuel tank fuel pipes and fuel level indicator This fuel supply system does not need customer to...

Page 16: ...are required to correctly connect the signal line to this control panel details see the control panel operation manual Automatic transfer panel optional is the automatic transfer switch for transfer...

Page 17: ...t be connected to an earth ground Since the set is mounted on vibration isolators the ground connection must be flexible to avoid possible breakage due to vibration Ground connection cables or straps...

Page 18: ...tart Part of the generator set control panel has been furnished with idle speed full speed transfer switch users can choose if the engine need to be started in idle speed or in one time full speed Usu...

Page 19: ...ing situation and if there is any malfunction warning generator set shut down etc Only when the correct and complete record for running maintenance has been kept very well the user can get correct and...

Page 20: ...number 3 times the Alarm LCD would flash If you need to restart wait at least 30 seconds before the retry 8 Check the reading of Voltage Meter and Frequency Meter by operating the Voltmeter Change Ov...

Page 21: ...ight means AMF controller is active then user can select operation type OFF MAN AUTO MEASUREMENT A OFF mode Start stop mains power on off generator set power on off is inactive in this mode B MAN mode...

Page 22: ...if generator set is used for self start standby power In order to achieve full automatic transfer between mains power and generator set power to guarantee all load present our ATS panel select the bes...

Page 23: ...O that is OK detail operate step refer module control system ATS PANEL introduction No MODEL 1 ATS switch 2 panel lock 3 mains power output hole 4 generator power output hole 5 communicate with genera...

Page 24: ...battery For each 50 600 hours of running or at least each 12 months Change lubricant and lubricant filter Because the quality of lubricant oil sulfur content of the fuel and lubricant consumption rate...

Page 25: ...refer to Control Panel Operation Manual for details 4 5 Start battery Batteries which have been stored in a long time shall be properly charged before being used so that to ensure normal capacitance o...

Page 26: ...iminate the malfunction s Especially important for new generator set s customer One thing must to be emphasized most of the malfunctions are caused by user s improper installation operation and mainte...

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Page 35: ...DHY10KE KSE DHY250KE KSE...

Page 36: ...DHY10KE KSE DHY250KE KSE...

Page 37: ...DHY10KE KSE DHY250KE KSE...

Page 38: ...DHY10KE KSE DHY250KE KSE...

Page 39: ...DHY10KE KSE DHY250KE KSE...

Page 40: ...DHY10KE KSE DHY250KE KSE...

Page 41: ...APPENDIX E 1...

Page 42: ...2...

Page 43: ...3...

Page 44: ...running record TIME ENGINE PARAMETER GENERATOR PARAMETER IF RECORD FOR MALFUNCTION IS AVAILABLE OPERATOR REMARK Start stop generator set time Accumulated running time Oil pressure Temperature Voltage...

Page 45: ...serial No Engine serial No Alternator serial No Accumulated running hours Maintenance cycle Reasons for maintenance periodic maintenance or malfunction maintenance Inspection and repair Inspection an...

Page 46: ...APPENDIX H...

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Page 48: ...Licensed by Hyundai Corporation Korea For Inquiries Please Contact GRV POWER PRODUCTS S L Avda Alguema 8A 17771 Sta LLogaia Alguema Spain Tf 34 972 67 38 36 www hyundaipower es...

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