Control Handle
DISASSEMBLE
WARNING
DO NOT make repairs or adjustments unless you
have both authorization and training. Repairs and
adjustments that are not correct can create a dan-
gerous operating condition. DO NOT operate a lift
truck that needs repairs. Report the need for re-
pairs to your supervisor immediately. If repair is
necessary, put a DO NOT OPERATE tag on the
control handle. Remove the key from the key
switch.
It is not always necessary to remove and disassem-
ble all the components of the control handle to re-
place a damaged part. Perform only the steps nec-
essary to replace the damaged parts. See Figure 15.
1.
Move truck to a safe, level area.
2.
Block wheels to prevent truck from moving.
3.
Remove the key from the key switch. Discon-
nect battery.
Hand-brake
Refer to Figure 15 for the first three steps and Fig-
ure 16 thereafter.
1.
Remove the three screws (39, 7) and washers
(40) retaining the hand-brake cover. Remove
hand-brake cover.
2.
Tag, identify, and disconnect all wires connect-
ing control handle to the hand-brake assembly.
3.
Remove hand-brake assembly from control han-
dle by removing two capscrews (43), washers
(44), and nuts (45).
NOTE:
No further disassembly is required if only
removing the hand-brake assembly from the control
handle. If disassembly is required on the hand-
brake, perform only the steps necessary to complete
the repairs. Refer to Figure 16 for the following
steps.
4.
Remove lock nut (9) from bottom of the hand-
brake assembly.
CAUTION
Handle return spring is constantly under tension.
Use caution when removing lower handle from the
assembly.
5.
Slide hand lever (RH), spacer (7), and spring
from assembly.
NOTE:
Keep spacer(s) together for proper reassem-
bly.
6.
Remove screws (21), switch, and six spacers
(18) from hand lever (RH).
7.
Slide hand lever (LH) and washer (4) from as-
sembly.
8.
Remove screws (21), switches, and six spacers
(18) from bracket.
9.
Remove grips, screws (11), and washers (10)
from each hand lever if necessary.
10.
Remove screws (20), six spacers (18), jumper
wires, and switches from bracket.
11.
Remove bumpers, washers (15), stand-off, and
capscrews (13, 14) from bracket.
2200 SRM 1632
Control Handle
19
