Maintenance Schedule
8000 SRM 707
Table 1. Maintenance Schedule (Continued)
Item
No.
Item
8 hr/
1 day
250
hr/
6 wk
500 hr/
3 mo
1000
hr/
6 mo
2000 hr/
1 yr
Procedure or
Quantity
Specification
Inspect Engine
Vacuum, Fuel Lines,
and Fittings
X
Inspect Lock Off for
Leaks, and Ensure
Lock Off Closing
X
Test LPG/GAS
Regulator Pressure
X
Inspect Low Pressure
Regulator for Oil
Buildup and Leaks
X
Drain Oil if
Necessary
Check Air Induction
System for Leaks
X
Check Manifold for
Vacuum Leaks
X
Check Throttle Shaft
for Sticking
X
Inspect Exhaust
Manifold and Piping
for Leaks
X
Inspect Catalyst Inlet
and Outlet
X
X=Check C=Change L=Lubricate CIL=Check Indicator Light during operation
NOTE 1:
Check the fuel system for leaks prior to any service or maintenance activity.
NOTE 2:
Change filters on NEW lift trucks at first 100 hours on hourmeter.
NOTE 3:
Very dirty conditions require daily clean and check.
NOTE 4:
Heavy-duty or high-temperature operations require more frequent checks.
NOTE 5:
Cooling indicator light is used only on S40-65XM lift truck models.
NOTE 6:
In dirty or dusty environments, replace at 1000 hours.
NOTE 7:
Perkins engine is to be at operating temperature of 82 ±1.5 C (180 ±35
F)
when inspecting for low
idle setting.
NOTE 8:
Multipurpose grease with 2 to 4% molybdenum disulfide.
NOTE 9:
Mazda M4-2.0G and M4-2.2G 2004 or newer engines, check at 5000 hours or 7 years.
NOTE 10:
Replace on Mazda M4-2.0G and M4-2.2G engines every 2500 hours. Use only hour interval.
NOTE 11:
On Mazda M4-2.0G and M4-2.2G engines, replace the timing belt every 3500 hours. Use only the
hour interval.
NOTE 12:
Perform maintenance as specified by the manufacturer.
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