Maintenance Schedule
8000 SRM 707
Table 1. Maintenance Schedule (Continued)
Item
No.
Item
8 hr/
1 day
250
hr/
6 wk
500 hr/
3 mo
1000
hr/
6 mo
2000 hr/
1 yr
Procedure or
Quantity
Specification
7
Air Filter Element
GM 3.0L EPA Com-
pliant Engine
C
Clean or
Replace
See NOTE 6
See Parts Manual
24
Battery Electrolyte,
Battery Case and
Cables
X
Clean, Check
level
22
Hydraulic Tank
Breather
X
Clean or replace See Parts Manual
1
Wheel Nuts
S40-65XM
Drive Wheels
X
Check Torque
237 to 305 N•m
(175 to 225 lbf ft)
1
Wheel Nuts
H45-65XM
Drive Wheels
X
Check Torque
490 to 510 N•m
(361 to 376 lbf ft)
1
Wheel Nuts
H45-65XM
Steer Wheels
Two-Piece Wheels
X
Check Torque
237 to 305 N•m
(175 to 225 lbf ft)
16
Lift Chains
X, L
Check and
lubricate as
required
Engine Oil
X=Check C=Change L=Lubricate CIL=Check Indicator Light during operation
NOTE 1:
Check the fuel system for leaks prior to any service or maintenance activity.
NOTE 2:
Change filters on NEW lift trucks at first 100 hours on hourmeter.
NOTE 3:
Very dirty conditions require daily clean and check.
NOTE 4:
Heavy-duty or high-temperature operations require more frequent checks.
NOTE 5:
Cooling indicator light is used only on S40-65XM lift truck models.
NOTE 6:
In dirty or dusty environments, replace at 1000 hours.
NOTE 7:
Perkins engine is to be at operating temperature of 82 ±1.5 C (180 ±35
F)
when inspecting for low
idle setting.
NOTE 8:
Multipurpose grease with 2 to 4% molybdenum disulfide.
NOTE 9:
Mazda M4-2.0G and M4-2.2G 2004 or newer engines, check at 5000 hours or 7 years.
NOTE 10:
Replace on Mazda M4-2.0G and M4-2.2G engines every 2500 hours. Use only hour interval.
NOTE 11:
On Mazda M4-2.0G and M4-2.2G engines, replace the timing belt every 3500 hours. Use only the
hour interval.
NOTE 12:
Perform maintenance as specified by the manufacturer.
8