8000 SRM 707
Maintenance Schedule
Table 1. Maintenance Schedule (Continued)
Item
No.
Item
8 hr/
1 day
250
hr/
6 wk
500 hr/
3 mo
1000
hr/
6 mo
2000 hr/
1 yr
Procedure or
Quantity
Specification
4
Cooling System
Mazda M4-2.0G
and M4-2.2G
X
CIL
C
See NOTE 5
11.0 liter
(11.6 qt)
50% Water and
50% Ethylene
Glycol Boron Free
Anti-Freeze
4
Cooling System
GM 3.0L
X
CIL
C
See NOTE 5
11.0 liter
(11.6 qt)
50% Water and
50% Ethylene
Glycol Boron Free
Anti-Freeze
4
Cooling System
GM 3.0L EPA Com-
pliant Engine
CIL
X
C
See NOTE 5
11.0 liter
(11.6 qt)
50% Water and
50% Ethylene
Glycol Boron Free
Anti-Freeze
4
Cooling System
Perkins 704-26
(UB)
X
CIL
C
See NOTE 5
9.8 liter (10.4 qt)
50% Water and
50% Ethylene
Glycol Boron Free
Anti-Freeze
Cooling System
Clean Debris From
Radiator Core
X
7
Air Filter
CIL
X
Clean or replace
See Parts Manual
X=Check C=Change L=Lubricate CIL=Check Indicator Light during operation
NOTE 1:
Check the fuel system for leaks prior to any service or maintenance activity.
NOTE 2:
Change filters on NEW lift trucks at first 100 hours on hourmeter.
NOTE 3:
Very dirty conditions require daily clean and check.
NOTE 4:
Heavy-duty or high-temperature operations require more frequent checks.
NOTE 5:
Cooling indicator light is used only on S40-65XM lift truck models.
NOTE 6:
In dirty or dusty environments, replace at 1000 hours.
NOTE 7:
Perkins engine is to be at operating temperature of 82 ±1.5 C (180 ±35
F)
when inspecting for low
idle setting.
NOTE 8:
Multipurpose grease with 2 to 4% molybdenum disulfide.
NOTE 9:
Mazda M4-2.0G and M4-2.2G 2004 or newer engines, check at 5000 hours or 7 years.
NOTE 10:
Replace on Mazda M4-2.0G and M4-2.2G engines every 2500 hours. Use only hour interval.
NOTE 11:
On Mazda M4-2.0G and M4-2.2G engines, replace the timing belt every 3500 hours. Use only the
hour interval.
NOTE 12:
Perform maintenance as specified by the manufacturer.
7