Completely lower forks to relieve hydraulic pres-
sure before disassembling any part of the lift
pump or disconnecting any hydraulic hoses.
The hydraulic oil is hot at normal operating tem-
peratures. Be careful when draining the oil.
Never check for leaks by putting hands on hy-
draulic lines or components under pressure. Hy-
draulic oil under pressure can be injected into the
skin.
CAUTION
Protect the hydraulic system from dirt and con-
taminants when servicing the hydraulic system.
Never operate the pump without the proper
amount of oil in the hydraulic system. The opera-
tion of the hydraulic pump with low oil levels will
damage the pump.
Inspect all hydraulic hoses and fittings for leaks.
Check for broken or defective clamping devices. Re-
pair or replace any damaged components as neces-
sary.
If leaks are evident in the hydraulic system, repair
the leaks and check the fluid level. Use the oil
specified in the Maintenance Schedule.
Oil fill level is shown on outside of translucent res-
ervoir. Check the hydraulic oil level when the oil is
at room temperature and mast is in the lowered po-
sition. The hydraulic oil level should be up to the
FULL mark. Check the level while filling. DO
NOT OVERFILL. Oil will leak from the breather
if too full. After filling, make sure to install the
breather cap properly to prevent oil leaks.
HOW TO MAKE CHECKS WITH KEY
SWITCH ON
Check for Leaks in Lift System
WARNING
Make sure the area around the lift truck is clear
before moving the lift truck or checking for cor-
rect operation. Be careful when making the
checks.
Never check for leaks by putting hands on hy-
draulic lines or components under pressure. Hy-
draulic oil under pressure can be injected into the
skin.
Never allow any part of your body under the forks.
DO NOT put any part of your body in or through
the lift mechanism. Refer to Safety Procedures
When Working Near Mast.
The capacitor in the transistor controller can hold
an electrical charge after the battery has been dis-
connected. Avoid contact with any electrical con-
nections when checking for leaks in the lift sys-
tem.
1.
Remove the drive unit compartment covers.
2.
Visually check for leaks in the lift system. In-
spect the condition of the hydraulic hoses, tubes
and connections for leaks, cracks, or other obvi-
ous damage.
3.
Turn the key switch to the ON position. Raise
and lower the forks several times without a
load. All moving components must raise and
lower smoothly. The forks must lower com-
pletely. Check for leaks.
4.
Put a capacity load on the forks and raise and
lower the load several times. All moving compo-
nents must raise and lower smoothly and com-
pletely. Check for leaks.
5.
If leaks are found, make all necessary repairs,
and check again for leaks.
6.
Install the MDU compartment cover.
Control Buttons
Check that the for the mast and attachment oper-
ate as described in the Operating Manual.
Direction/Speed Control and Switches
Check that the direction/speed controller and the
switches for traction reverse and lift/lower operate
as described in the Operating Manual. The key
switch must be in the ON position to check the
switches for proper operation. Check the condition
of the directional/speed control (Butterfly Knobs) by
turning each knob through its full range of motion.
8000 SRM 1379
Maintenance Procedures Every 8 Hours or Daily
17
