HOW TO MAKE CHECKS WITH KEY
SWITCH OFF
Safety Labels
WARNING
If labels that have warnings or instructions are
damaged, they must be replaced immediately.
Check that all safety labels are installed in the
correct locations on the lift truck. Make sure that
all labels are not damaged and that they can be
read. If necessary, see the PARTS MANUAL for
your lift truck for the correct location of the labels.
Safety labels are installed on the lift truck to give
information about possible hazards. It is important
that all safety labels are installed on the lift truck
and can be read. If labels are missing or damaged,
replace. See the Parts Manual for label replace-
ment for your lift truck.
Put the lift truck on a level surface. Lower the forks
and turn the key switch to the OFF position. Dis-
connect the battery. Open the drive unit compart-
ment cover. Check for leaks and conditions that are
not normal. Clean any oil leaks or spills. Make sure
that lint, dust, paper, and other materials are re-
moved from the compartment(s).
Battery
WARNING
DO NOT lay tools on top of the battery.
DO NOT put hands, arms, feet, or legs between
the battery and a solid object. Batteries are very
heavy and can cause an injury.
The acid in the electrolyte can cause injury. If the
electrolyte is spilled, use water to flush the area.
Make the acid neutral with a solution of sodium
bicarbonate (baking soda). Acid in the eyes must
be immediately flushed with water continuously
for fifteen minutes, then seek medical attention.
Batteries generate explosive fumes. Keep the
vents in the caps clean. Keep sparks or open
flames away from the battery area. DO NOT make
a spark from the battery connections. Disconnect
the battery when performing maintenance.
Check for loose or broken electrical connections and
damaged wires or cables. Examine the battery case
for damage and leakage. See the battery dealer in
the area to repair any damage to the battery or ca-
bles.
Check that the vent caps are clear. Check the elec-
trolyte level daily on a minimum of one cell. If one
cell is low, check the rest of the cells. Check the
level when the electrolyte has stabilized. Check the
electrolyte level on all cells every week. Fill to the
correct level. The correct level is generally halfway
between the top of the plates and the bottom of the
fill hole. Refer to the battery manufacturer's recom-
mendations. Add only distilled water.
Check the battery case, connector, and cables for
damage, cracks, or breaks. See the battery dealer in
your area to repair any damage. Keep the battery
case and the battery compartment clean and pain-
ted. Leaks and corrosion from the battery can cause
a malfunction in the electric controls of the lift
truck. Use a water and soda solution to clean the
battery and the battery compartment. Keep the top
of the battery clean, dry, and free of corrosion.
8000 SRM 1379
Maintenance Procedures Every 8 Hours or Daily
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