4.
Tag and disconnect wires from the controller.
See Figure 6.
1.
B– TERMINAL
2.
B+ TERMINAL (POS CONNECTION STD)
3.
MAIN FUSE (STD LOCATION)
4.
+ TERMINAL (POS CONNECTION EE)
5.
MAIN CONNECTOR
6.
TRACTION MOTOR POS (TERMINAL U)
7.
TRACTION MOTOR POS (TERMINAL W)
8.
TRACTION MOTOR POS (TERMINAL V)
9.
PUMP MOTOR POS (TERMINAL P)
10. LABEL (PART NUMBER)
Figure 6. Controller Wiring
5.
Remove mounting screws and remove control-
ler.
Install
1.
Install replacement controller on lift truck us-
ing mounting hardware.
2.
Connect wires and cables to the proper termi-
nals as identified during the removal proce-
dure.
3.
Connect battery and turn the key switch to the
ON position.
4.
Turn parking brake to the OFF position and
test for proper operation.
5.
Install the drive unit compartment covers. See
the section Periodic Maintenance
8000SRM1635.
CONTROL MODULE
Check
The control module converts analog signals from
the control handle to digital signals for the control-
ler to read. If the controller is reporting an input
error fault code, then the control module may be
malfunctioning. Check the control module using the
following steps.
1.
Remove drive unit compartment covers for ac-
cess to the electrical components, and raise the
drive tire off the floor to prevent unexpected
movement. See the section Periodic Mainte-
nance 8000SRM1635.
2.
Connect the battery and turn the key switch to
the ON position. Make sure the parking brake
switch is in the OFF position.
3.
Connect the negative voltmeter lead to the neg-
ative battery cable connection at the controller.
4.
Disconnect 6way connector B, check pin 3 (on
the harness side) for +24V. See Figure 7.
Repairs
2200 SRM 1632
10
