Hypertherm EDGE Pro Ti Instruction Manual Download Page 159

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EDGE Pro Ti CNC

Instruction Manual 807660

159

Wiring Diagrams

Operator panel components

Operator panel components

SHEET

OPERATOR PANEL COMPONENTS

SHEET

4-D3

BLU

BLK

YEL

229277

YEL

BLK

BLU

BLK

RED

WHT

BLK

LED'S LOCATED

ON 141058

PCB

SHEET

4-D3

POWER ON/OFF

229252

WHT

GRN

BLK

YEL

SHEET

4-B2

SHEET

4-D2

229276

STOP

FORWARD ON PATH

229241

SHEET

4-B2

SHEET

4-B2

229241

BACKWARD ON PATH

START

229276

SHEET

4-D2

BLK

WHT

RED

229278

PROGRAM SPEED POT.

229278

SHEET

4-D3

STATION 1 PROGRAM

SHEET

4-B3

229241

STATION 1 RAISE

STATION 1 LOWER

229241

SHEET

4-B3

SHEET

4-A3

229241

STATION 2 LOWER

STATION 2 RAISE

229241

BLK

SHEET

4-C4

STATION 2 PROGRAM

STATION 1 LED

STATION 2 LED

SHEET

4-B4

SHEET

4-D4

4-C4

BLK

229241

MANUAL FUNCTION

JOYSTICK

229279

JOG SPEED POT.

229278

GRN

BLU

WHT

RED

BLK

42 13

2
1

1
2

32 14

BLK

Summary of Contents for EDGE Pro Ti

Page 1: ...Instruction Manual 807660 Revision 3 EDGE Pro Ti Shape Cutting Control...

Page 2: ..._______________ ____________________________________________________________________________ Maintenance notes ____________________________________________________________________________ ____________...

Page 3: ...EDGE Pro Ti CNC Instruction Manual 807660 Revision 3 English September 2018 Hypertherm Inc Hanover NH 03755 USA...

Page 4: ...an 81 6 6225 1183 Tel 81 6 6225 1184 Fax HTJapan info hypertherm com Main Office Email TechSupportAPAC hypertherm com Technical Service Email Hypertherm Europe B V Vaartveld 9 4704 SE Roosendaal Neder...

Page 5: ...ii Fire prevention xiii Explosion prevention xiii Machine motion can cause injury xiii Compressed gas equipment safety xiv Gas cylinders can explode if damaged xiv Toxic fumes can cause injury or deat...

Page 6: ...safe use of chemicals xxii Fumes emission and air quality xxii Electromagnetic Compatibility EMC xxiii Introduction xxiii Installation and use xxiii Assessment of area xxiii Methods of reducing emissi...

Page 7: ...Sensor Ti lifter 36 Installation 37 Upon receipt 37 Claims 37 Installation requirements 37 Gantry sizing for EDGE Pro Ti motors 37 Placement of system components 38 Mounting the CNC 39 Mounting hole p...

Page 8: ...ble 72 Configuring I O 73 Shared inputs 73 Input modes 74 I O circuits 74 I O Setup screen 76 Plasma connection 77 Plasma connection for Powermax plasma systems 78 Plasma connection for generic plasma...

Page 9: ...USB test 102 E stop test 103 I O test 105 Plasma and lifter tests 108 Operator panel test 109 Troubleshooting 110 Introduction 110 Common situations 111 Power up 111 Display 111 LED 111 Input failure...

Page 10: ...mbly 228256 141 EDGE Pro Ti Parts List 143 EDGE Pro Ti CNC parts 143 Sensor Ti THC parts 143 Interface assembly kits 143 Safety circuit kits 144 Diagnostic kits 144 Cables 144 Cable connector kits 146...

Page 11: ...in proper working condition Unauthorized modifications to the machine may affect safety and machine service life RESPONSIBILITY FOR SAFETY The person or entity responsible for the safety of the workp...

Page 12: ...orch and the workpiece The workpiece and anything touching the workpiece are part of the electrical circuit In machine torch applications never touch the torch body workpiece or water in a water table...

Page 13: ...the plasma arc or a spark from any source can ignite this trapped hydrogen gas causing an explosion that may result in death personal injury loss of property or equipment damage Consult with the table...

Page 14: ...cutting but may include ozone oxides of nitrogen hexavalent chromium hydrogen and other substances if such are contained in or released by the material being cut Caution should be taken to minimize ex...

Page 15: ...h lead to one side away from your body Route the torch leads as close as possible to the work lead Do not wrap or drape the torch lead or work lead around your body Keep as far away from the power sup...

Page 16: ...al explosion hazard The U S National Fire Protection Association s NFPA standard 68 Explosion Protection by Deflagration Venting provides requirements for the design location installation maintenance...

Page 17: ...remove or deface the laser safety label ADDITIONAL SAFETY INFORMATION 1 ANSI Standard Z49 1 Safety in Welding and Cutting American Welding Society 550 LeJeune Road P O Box 351020 Miami FL 33135 2 ANSI...

Page 18: ...xviii Safety and compliance Safety...

Page 19: ...ifferences in national standards Nations may apply different performance safety or other standards National differences in standards include but are not limited to Voltages Plug and cord ratings Langu...

Page 20: ...t the insulation of plasma cutting equipment to AS NZS 3760 measure the insulation resistance according to Appendix B of the standard at 250 VDC with the power switch in the ON position to verify prop...

Page 21: ...ose of any Hypertherm product or component part in an environmentally acceptable manner according to national and local codes In the United States check all federal state and local laws In the Europea...

Page 22: ...titute for reviewing and implementing applicable government regulations or legal standards in the country where the cutting equipment will be installed and operated In the USA the National Institute f...

Page 23: ...t User shall ensure that other equipment being used in the environment is compatible This may require additional protection measures h Time of day that cutting or other activities are to be carried ou...

Page 24: ...es where direct connection is not permitted the bonding should be achieved by suitable capacitances selected according to national regulations Note The cutting circuit may or may not be earthed for sa...

Page 25: ...erly packed to Hypertherm s place of business in Hanover New Hampshire or to an authorized Hypertherm repair facility all costs insurance and freight pre paid by the customer Hypertherm shall not be l...

Page 26: ...ein shall be null and void and you will have no further recourse against Hypertherm under the Warranty or otherwise Waterjet product warranty coverage Consumable parts are not covered by this warranty...

Page 27: ...he relationship between the components of an automated cutting system The following sections describe these components and their relationships more fully Figure 1 Components of an automated cutting sy...

Page 28: ...re 2 Automated cutting system with an EDGE Pro Ti CNC Figure 3 illustrates a typical cutting table with an EDGE Pro Ti CNC and other components that are described in the following sections Figure 3 Il...

Page 29: ...anufacturer supplied Plasma system The cutting tool is the heart of any cutting system and may be a plasma oxyfuel laser or waterjet system The cutting system controls key parameters such as the plasm...

Page 30: ...manual supplied by the table manufacturer Marker A marker can be any device or process that marks a plate rather than piercing or cutting it If the Hypertherm ArcWriter is configured in your system r...

Page 31: ...xes automatically display a numeric or alphanumeric keypad for entries in the fields The touchscreen has a resolution of 1024 x 768 or higher See Care and handling of the touchscreen on page 99 for mo...

Page 32: ...clearly labeled with their function Figure 6 Rear panel of the EDGE Pro Ti CNC For more information about the electrical installation of the EDGE Pro Ti CNC See Installation on page 37 1 9 8 7 6 5 4...

Page 33: ...T display Hard drive SATA drive Operator console 2 station standard expandable by table manufacturer Display 381 mm 15 in touchscreen surface acoustic wave glass Regulatory compliance CE CSA GOST R Co...

Page 34: ...104 F Humidity 95 maximum relative humidity Ingress Protection IP2X Protect the equipment from exposure to excessive moisture Altitude Operational up to 2000 m 6561 ft Environment Pollution degree Lev...

Page 35: ...or drives with 12 inputs and 12 outputs This interface can be used to retrofit an existing system with the Edge Pro Ti interface The EDGE Pro Ti interface can be configured to supply encoder power at...

Page 36: ...01in or 0 5 V Measuring technology Arc voltage feedback and Ohmic contact sensing Standard lifter dimensions 152 mm 6 in W x 80 mm 3 15 in D x 546 mm 21 5 in H Standard lifter weight 8 7 k 19 lb Oper...

Page 37: ...you must file a claim with the carrier Hypertherm will furnish you with a copy of the bill of lading upon request If you need additional assistance call Customer Service listed in the front of this m...

Page 38: ...he limitations of table mechanics which can significantly reduce this value To determine the gantry weight for a dual gantry setup increase the weight of the single side drive by 40 Table 4 Gantry siz...

Page 39: ...e appropriate instructions Do not allow the system components to lie unsecured on top of cabinets or on the floor Figure 9 Front and side views of the EDGE Pro Ti CNC 435 mm 17 13 in 491 mm 19 33 in U...

Page 40: ...e CNC to the cutting table Fasten the mounting screws through the holes that will provide the most stability for your CNC during the operation of your table Figure 10 EDGE Pro Ti mounting hole pattern...

Page 41: ...advantage of the vertical travel range Typically the bottom of the lifter should be between 15 24 and 20 32 cm 6 and 8 in above the cutting table Figure 11 Front and side views of the Sensor Ti 142 7...

Page 42: ...uction Manual 807660 Installation Mounting the THC ArcGlide THC The EDGE Pro Ti CNC supports a maximum of 4 ArcGlide THCs Refer to the ArcGlide THC Instruction Manual 806450 for complete information a...

Page 43: ...hat applies to the incoming line voltage It prevents a shock hazard to any personnel from any of the equipment or the cutting table It includes the service ground coming into the plasma system and oth...

Page 44: ...cutting table The PE ground must be connected to the cutting table ground bus bar using a minimum 13 3 mm2 6 AWG green and yellow grounding cable 047121 5 For the most effective shielding use the Hyp...

Page 45: ...and do not need to connect to the table ground bus bar 14 If you are installing a voltage divider board mount it as closely as possible to where the arc voltage is sampled One recommended location is...

Page 46: ...ground bus It is bolted to the gantry close to the motor All of the individual ground cables from the components mounted on the gantry connect to the bus A single heavy cable then connects the gantry...

Page 47: ...se satisfy the requirements for your location Chassis and RFI ground AC earth ground PE 1 2 3 4 5 6 7 8 9 10 11 12 13 1 Cutting table 2 Gantry 3 Plasma system 4 Table ground bus bar 5 Gantry ground bu...

Page 48: ...48 EDGE Pro Ti CNC Instruction Manual 807660 Installation Mounting the THC...

Page 49: ...cable Encoder cable Encoder cable Motor cable Motor cable Motor cable Integrated Sensor Ti lifter with motor encoder and magnetic breakaway 228119 Torch mounting block Ohmic contact wire connect to t...

Page 50: ...GE Pro Ti with an ArcGlide lifter Encoder cable Encoder cable Encoder cable Motor cable Motor cable Motor cable Motor 031143 Motor 031143 Motor 031143 EDGE Pro Ti CNC Hypernet cable to the Arc Glide T...

Page 51: ...m can execute the part programs as expected Figure 13 Example of a shape cutting system configured with an EDGE Pro Ti CNC The operator console The EDGE Pro Ti comes with a 2 station operator console...

Page 52: ...nput No Output No Front Panel Start 129 Front Panel Stop 130 Front Panel Manual 131 Front Panel Forward On Path 132 Front Panel Backward On Path 133 Jog Up 134 Jog Down 135 Jog Left 136 Jog Right 137...

Page 53: ...ements of local code and power connections For more electrical specifications see System specifications on page 33 Figure 15 shows examples of how power cables can be created Note The fuse block holds...

Page 54: ...electrical codes for safe operation Use a number 6 AWG 16 mm2 wire between the ground stud on the rear of the CNC and the star ground on the cutting table as shown in Figure 16 Figure 16 Ground cable...

Page 55: ...ame system See EDGE Pro Ti Parts List for Hypernet cable lengths and part numbers LAN interface The RJ 45 LAN interface allows the EDGE Pro Ti to connect to a local area network LAN for downloading pa...

Page 56: ...n the EDGE Pro Ti enclosure The dedicated ground pin on each plastic cable connector CPC The metal shell on the plasma and lifter cable D sub connectors should be connected to the cable shield Figure...

Page 57: ...y A safety PLC may be preferred if advanced functionality or advanced machine and factory integration is required The E stop interface on the rear of the EDGE Pro Ti enclosure has been tested with the...

Page 58: ...nd reset switch 428026 and uses the EDGE Pro Ti E stop cable to connect to the safety circuit within the CNC Other components require a different design Figure 20 Example of an E stop circuit E Stop e...

Page 59: ...rcuit Power distribution board page 121 250 V 10 A slow blow fuse 1 24 V 2 E Stop monitor 1A 3 E Stop monitor 1B 7 24 V coil 1B 6 24 V coil 1A 5 E Stop monitor 2B 4 E Stop monitor 2A 10 Field ground 9...

Page 60: ...mentation Use this test circuit with two jumpers to provide E stop inputs that engage the motor drives Machinery is activated as soon as the jumpers are applied and can present a danger CPC 1 3 7 5 9...

Page 61: ...ield ground 9 24 V coil 2B 8 24 V coil 2A AC DC Power good Servo board page 137 current control and Z axis brake 60 V enable E stop 12 Not connected 11 Not connected 16 Cable shield 15 Not connected 1...

Page 62: ...nnector kit 428046 Pin no Wire color Signal 1 Brown 24 V field 2 Orange E stop monitor 1A 3 Blue E stop monitor 1B 4 Violet E stop monitor 2A 5 Grey E stop monitor 2B 6 White 24 V coil 1A 7 Green 24 V...

Page 63: ...motors if switches are set properly For more information see Axis configuration on page 64 Axis 4 is the only axis that supports a lifter It is the only axis that supplies the 24 VDC that is required...

Page 64: ...the number of the axis on the DIP switch Figure 26 Axis configuration switch In Phoenix software the Drive Type parameter on the Axes Setup screen must be set to Current mode For more information see...

Page 65: ...otor torque constant 1 08 N m 9 36 in lb Effective CNC and motor torque peak 2 seconds 2 16 N m 18 72 in lb CNC motor power bus 60 VDC Approximate maximum speed 3500 RPM Hall Effect sensors 120 degree...

Page 66: ...tor the regeneration circuit in the Watch Window on the Main screen in Phoenix software by turning on the Regen Active status in the Watch Window setup The oscilloscope function also allows users to m...

Page 67: ...custom cable order the connector kit 428045 Pin no Wire color Signal 1 Red Phase A 2 Black Phase B 3 Red Phase C 4 Red Brake 5 Black Brake 6 Red Not connected 7 Black Chassis 8 Drain wire Shield Part...

Page 68: ...Axis 4 Lifter Axis 3 Dual gantry Axis 2 Y or X Axis 1 X or Y J12 J11 J10 J9 1 Red 5 V 5 V 5 V 5 V 2 Black Ground Ground Ground Ground 3 White Axis 4A Axis 3A Axis 2A Axis 1A 4 Black Axis 4A Axis 3A Ax...

Page 69: ...al 1 2 Red Black Encoder 5 VDC Encoder ground 3 4 White Black Channel A Channel A 5 6 Green Black Channel B Channel B 7 8 Blue Black Index Index 9 10 Yellow Black 6 V Hall Hall ground 11 12 Brown Oran...

Page 70: ...information to order the encoder cable To create a custom cable order the connector kit 428045 Part Number Length Part Number Length 223050 1 6 m 5 ft 123970 10 06 m 33 ft 223049 3 2 m 10 ft 223342 1...

Page 71: ...closed Output 5 normally closed Output 8 normally closed Output 11 normally closed 6 Output 2 normally open Output 5 normally open Output 8 normally open Output 11 normally open 7 Output 3 common Out...

Page 72: ...put 2 common 5 Orange Output 2 normally closed 6 Blue Output 2 normally open 7 White Black Output 3 common 8 Red Back Output 3 normally closed 9 Green Black Output 3 normally open 10 Orange Black Inpu...

Page 73: ...lt position In this case inputs 11 and 12 are available on the I O interface CPC connector as general purpose inputs If you are using a custom lifter with upper and lower limit switches change positio...

Page 74: ...open In this situation inputs require an external switch or relay contact to ground to activate the inputs The logic states are reversed between the two input modes When position 3 of this switch is...

Page 75: ...inputs Use external 12 V supply Resistor Optoisolator Optoisolator Relay Relay SPDT Relay SPDT Relay SPDT Relay Resistor External grounds 24 VAC Switch 12 V 24 V External ground 12 V External ground G...

Page 76: ...Ti CNC Instruction Manual 807660 Installation I O connection I O Setup screen The I O setup screen in Phoenix software defines inputs outputs and their logic state Figure 37 I O setup screen in Phoen...

Page 77: ...rmation on signal wiring A voltage divider Figure 38 Plasma interface Table 16 Pinouts for the plasma interface Pin number Signal Dry contact circuit 1 12 VDC 2 Plasma Start Output Cut Control Normall...

Page 78: ...rear of the EDGE Pro Ti and the connector on the rear of a Powermax plasma system with a built in voltage divider Figure 39 Plasma interface cable to a Powermax system Figure 40 Plasma interface cabl...

Page 79: ...End A signal Pin no Wire color Pin no End B signal 12 V to Transfer 1 to 4 Jumper black Start 2 Black 4 Start Start 10 Red 3 Start Transfer 12 Black 12 Transfer Transfer 5 White 14 Ground V Div 15 Bla...

Page 80: ...plasma interface on the EDGE Pro Ti and the 15 pin D sub connector P1 on the plasma interface assembly 228256 in the plasma system Refer to Plasma interface assembly 228256 on page 82 for information...

Page 81: ...Cut Control Normally open 10 Plasma Start Output Cut Control Output 13 in Phoenix 3 Hold Ignition Output 11 Hold Ignition Output Output 14 in Phoenix 4 Transfer Input Cut Sense 12 Transfer Input Cut...

Page 82: ...ntry point to the plasma system A strain relief is recommended 2 Verify that the outer diameter of the interconnecting cable fits the strain relief that is provided with the plasma interface assembly...

Page 83: ...face assembly 228256 129 8 mm 5 08 in 35 6 mm 1 40 in Slots for no 6 or M3 screws 32 8 mm 1 29 in 140 2 mm 5 52 in Connect to the star ground on the work table 15 pin D sub connector for the plasma in...

Page 84: ...nections for these signals within your plasma system refer to the manual for your plasma system for more detailed information Figure 45 Wiring between the plasma interface and control boards For more...

Page 85: ...bly for HSD130 plasma systems are packaged together as a kit The Field Service Bulletin 805690 for the kit provides instructions for installing the plasma interface assembly and connecting the plasma...

Page 86: ...ut Cut Control Normally open 10 Plasma Start Output Cut Control Output 13 in Phoenix 3 Hold Ignition Output 11 Hold Ignition Output Output 14 in Phoenix 4 Transfer Input Cut Sense 12 Transfer Input Cu...

Page 87: ...gure 45and Table 16for information on signal wiring A voltage divider The connection between the EDGE Pro Ti CNC and the ArcGlide lifter uses a Hypernet cable as shown in Figure 12 on page 50 and as d...

Page 88: ...olor Dry contact circuit 1 12 VDC Black 2 Upper Limit switch shared with input 11 White Normally open 3 Field Common Red 6 Lower Limit switch shared with input 12 Blue 3 Field Common Red 7 Breakaway s...

Page 89: ...ace cable The lifter interface cable is a 9 pin D sub cable that connects the lifter interface on the CNC to the Sensor Ti Figure 49 Lifter interface cable to the Sensor Ti Figure 50 Lifter interface...

Page 90: ...ck 2 Upper Limit switch shared with input 11 White Normally open 3 Field Common Red 6 Lower Limit switch shared with input 12 Blue 3 Field Common Red 7 Breakaway switch Orange 3 Field Common Red 8 Fie...

Page 91: ...ise can interfere with LAN communication If this happens install an EMI ferrite filter on the LAN cable to suppress both differential and common mode EMI Use one of the following filters Hypertherm 20...

Page 92: ...92 EDGE Pro Ti CNC Instruction Manual 807660 Installation Hypernet and LAN cable...

Page 93: ...uals supplied by the manufacturer Touch screen LCD The Phoenix software is designed for touch screens with 1024 x 768 resolution and a 4 3 aspect ratio When your CNC is equipped with a touch screen yo...

Page 94: ...ending on the user level Beginner Intermediate or Advanced and the features enabled on the Special Setups and Station Configuration screens This manual assumes the CNC is in Advanced Mode and shows al...

Page 95: ...oft key opens the navigation pane View additional manuals The Help screen may also display buttons for other types of information for example Manuals for the Hypertherm equipment installed with your C...

Page 96: ...and part cutting operations Align Wizard The Align Wizard automates several tasks including aligning a nest on a plate adjusting for a skewed plate and positioning the torch at the program start loca...

Page 97: ...tware 1 At the CNC plug the memory stick that contains the file update exe into a USB port Note Verify that update exe resides in the root folder of the memory stick 2 On the Main screen choose Setups...

Page 98: ...ry stick that contains the file CutChart exe into a USB port Note Verify that CutChart exe resides in the root folder of the memory stick 2 On the Main screen choose Process and choose one of the cut...

Page 99: ...help keep the touchscreen functioning at the optimal level To clean the touchscreen use window or glass cleaner Put the cleaner on a soft clean rag and wipe the touchscreen Never apply the cleaner di...

Page 100: ...windows For additional information contact your local Hypertherm Technical Service team THC Slide Maintenance The ball screw in the lifter should be cleaned and lubricated every 6 months Cleaning The...

Page 101: ...and Hypernet Serial interface for RS 422 only USB E stop Blue for dry mode contacts yellow for sourced mode contacts I O Green and red for dry mode contacts orange and white for sourced mode contacts...

Page 102: ...ot communicating with the ArcGlide or plasma system The CNC is not communicating with the local area network To test a LAN or Hypernet port 1 On the Machine Interface screen choose the LAN or Hypernet...

Page 103: ...if Processes or information communicated through the serial port are not operating properly The CNC is unable to download files through the serial port The serial link to the plasma supply fails To te...

Page 104: ...hat no USB memory device is installed 2 On the Machine Interface screen choose the USB port on the back of the CNC 3 Follow the instructions on the screen to insert the memory stick in the USB port on...

Page 105: ...for the connectors for I O 1 3 and I O 4 6 Figure 58 E stop testers Conduct this test to verify that the E stop circuit is functioning correctly 1 3 7 11 15 1 3 7 11 15 1 3 7 11 15 1 3 7 11 15 Blue ba...

Page 106: ...e instructions on the screen to insert the dry or sourced tester in the E stop and I O ports 1 3 and 4 6 on the back of the CNC 3 Press Test A message informs you whether the test is successful 4 If t...

Page 107: ...tacts in dry mode Figure 60 I O testers for input contacts in sourced mode Conduct this test if An I O point is malfunctioning You need to eliminate CNC I O operation as a problem in the system A cont...

Page 108: ...108 EDGE Pro Ti CNC Instruction Manual 807660 Maintenance and Diagnostics Diagnostic tests These screens test I O contacts in dry mode These screens test I O contacts in sourced mode...

Page 109: ...ect the test plug into the I O port you selected on the back of the CNC 3 Press Test A message informs you if the test is successful 4 If the first test fails follow the instructions on the screen to...

Page 110: ...expected Figure 61 Plasma and lifter interface tester To test the plasma or lifter interface 1 On the Machine Interface screen choose the plasma or lifter interface on the back of the CNC 2 Follow th...

Page 111: ...USB port touch it on the picture on the Operator Interface screen then follow the instructions on the screen 4 To test the indicator lamps for Station 1 or 2 touch the corresponding light on the pictu...

Page 112: ...ting precautions and warning formats WARNING ELECTRIC SHOCK CAN KILL Disconnect electrical power before performing any maintenance Only qualified personnel can work inside the CNC cabinet with AC powe...

Page 113: ...rom the utility and serial isolation board 141307 are connected to the motherboard 9 Contact your table manufacturer Display The power switch is on and illuminated but the screen remains black 1 Verif...

Page 114: ...s fault is occurring and won t clear For Ti interfaces with the test kit see Diagnostic tests on page 101 For Ti interfaces without the test kit 1 Go to the Setups Diagnostics I O Enter Machine passwo...

Page 115: ...sts after each replacement a Utility and serial isolation board 141307 b Ribbon cable 229245 229459 or 229250 The CNC is not recognizing a device in a USB port 1 In Phoenix choose Setups Diagnostics M...

Page 116: ...better performance for part program downloads remote help or other network tasks An 802 11G wireless network can operate at reasonable speeds up to 38 m 125 ft from the wireless router or access point...

Page 117: ...cement Parts for EDGE Pro CNC Field Service Bulletin 806440 to replace parts in the EDGE Pro CNC In addition Use common safety precautions when replacing parts in the CNC Turn off electrical power to...

Page 118: ...Instruction Manual 807660 Maintenance and Diagnostics Operator control panel board 141058 Operator control panel board 141058 Figure 63 Operator control panel board J1 J2 J3 J4 J5 J6 J7 J8 J10 J9 J11...

Page 119: ...lect 1 12 Not connected Front panel ID 1 1 Logic ground 4 Not used 13 Ground Front panel ID 0 2 Lower torch 2 J4 Cut potentiometer 14 Not connected Front panel ID 1 J13 Lower 1 1 Logic ground 15 Logic...

Page 120: ...i PCI boards Wireless None Utility serial isolation MCC PCI 3 PCI 4 PCI 5 PCI stack Motherboard ON OFF signals POST display ready state is 00 SATA connector for the hard drive Battery for CMOS memory...

Page 121: ...oard 141153 Power distribution board 141153 Figure 65 Power distribution board LED Signal Color D15 5 V Field DC Green D14 12 V Field DC Green D13 12 V Field DC Green D12 24 V Field DC Green D11 5 V A...

Page 122: ...ble 2 Logic 12 V 2 Field power good 3 Logic 12 V 3 Logic ground 4 Logic 12 V J8 Display 5 Logic 12 V 1 Earth ground 6 Logic ground 2 Line 2 7 Logic ground 3 Line 1 8 Logic ground J9 ATX power supply J...

Page 123: ...gnostics 4 axis MCC board 141191 4 axis MCC board 141191 Figure 66 4 axis MCC board LED Signal D3 Axis 4 enabled D4 Axis 3 enabled D5 Axis 2 enabled D6 Axis 1 enabled D7 Watch dog LED ON enabled J1 I...

Page 124: ...nput 8 40 Not connected 16 Output 8 41 Not connected 17 Input 9 42 Not connected 18 Output 9 43 Not connected 19 Input 10 44 Not connected 20 Output 10 45 Not connected 21 Input 11 46 Not connected 22...

Page 125: ...i CNC Instruction Manual 807660 125 Maintenance and Diagnostics 4 axis MCC board 141191 15 Axis 3B 35 Ground 16 Axis 3Z 36 5 V 17 Axis 4A 37 5 V 18 Axis 4B 38 12 V 19 Axis 4Z 39 12 V 20 Not connected...

Page 126: ...d serial isolation board 141307 Figure 67 Utility and serial isolation board J6 To motherboard and power distribution J8 Port B Serial 2 J5 Port A Serial 1 2x5 Jumpers 2 connectors RS 422 RS 232 J4 J7...

Page 127: ...d 13 Front panel ID0 7 Receive A 14 Front panel ID1 8 Not connected 15 Ground 9 Not connected 16 Ground J6 To motherboard on off and power distribution 17 Front panel ID2 1 Field power 18 Auto select...

Page 128: ...rial COM3 and COM4 1 Ground 2 DR_A 3 RXD_INA 4 TS_A 5 TXD_OUTA 6 TS_A 7 DR_A 8 Ground 9 Ground 10 Not connected 11 Ground 12 DR_B 13 RXD_INB 14 TS_B 15 TXD_OUTB 16 TS_B 17 DR_B 18 Ground 19 Ground 20...

Page 129: ...Pinouts for J1 to J3 Pin no Signal J1 I O terminal block 1 Start output contact closure 2 Start output contact closure 3 12 V output maximum 50 mA 4 Hold output 5 Hold output J2 Negative electrode 1...

Page 130: ...8 Digital I O 1 24 J7 Clean and field power J1 To surge board J5 To 60 VAC VDC power supply J6 AV Utility Refer to page 73 for more information about shared inputs and input modes 1 2 3 On Use lower l...

Page 131: ...he default mode In sourced input mode input 1 12 LEDs are normally OFF and illuminated green when an external 12 24 VDC is applied at each input D14 Input 2 D15 Input 3 D16 Input 4 J10 D17 Input 5 D18...

Page 132: ...ivated by the external E stop circuit D56 Green when Input 12 Lower Limit is applied to the Lifter Interface DB 9 connector D57 Green when Input 11 Upper Limit is applied to the Lifter Interface DB 9...

Page 133: ...2 Lifter interface 7 XP 5 V standby 1 12 V 8 Not connected 2 Lower limit switch J6 Arc voltage utility 3 Upper limit switch 1 Ground 4 Breakaway switch 2 Arc voltage 5 Field ground 3 Not connected 6 F...

Page 134: ...vo 2 fault 30 Logic ground 14 Field ground 31 Logic 12 V 15 Servo 3 fault 32 Logic ground 16 Field ground 33 Logic 5 V 17 Servo 4 fault 34 Logic ground Pin no Signal Pin no Signal 1 Input 1 26 Output...

Page 135: ...Manual 807660 135 Maintenance and Diagnostics Relay I O board 141278 22 Output 11 47 Not connected 23 Input 12 Lower limit 48 Not connected 24 Output 12 49 Not connected 25 Input 13 50 Logic ground P...

Page 136: ...5 normally closed Output 8 normally closed Output 11 normally closed 6 Output 2 normally open Output 5 normally open Output 8 normally open Output 11 normally open 7 Output 3 common Output 6 common O...

Page 137: ...Axis 2 motor connector Axis 2 encoder connector Axis 1 motor connector Axis 1 encoder connector J5 To MCC board J2 Power distribution board J6 To I O board J8 12 V field voltage for external fan Defa...

Page 138: ...board J3 Terminal block 1 Field ground 1 60 VDC 2 24 V 2 60 V power ground 3 5 V 3 Regen resistor 4 12 V 4 Regen resistor 5 12 V J4 Clean 5 V and 12 V in 6 Field ground 1 5 VDC 2 Not connected 3 12 VD...

Page 139: ...t connected 5 5 V 22 Not connected 6 Field ground 23 Not connected 7 24 V 24 Not connected 8 Field ground 25 Not connected 9 24 V 26 Not connected 10 Field ground 27 5 V 11 Axis 1 fault 28 Logic groun...

Page 140: ...hield Shield Shield Shield 7 Shield Shield Shield Shield J12 encoder J11 encoder J10 encoder J9 encoder 1 Encoder 5 V Encoder 5 V Encoder 5 V Encoder 5 V 2 Field ground Field ground Field ground Field...

Page 141: ...Manual 807660 141 Maintenance and Diagnostics 4 axis DC servo board 141281 Servo amplifier 228360 Figure 71 Servo amplifier board Top side of the servo amplifier board These pins attach the amplifier...

Page 142: ...1A J2 3 E Stop monitor 1B 1 Field ground 4 E Stop monitor 2A 2 24 V 5 E Stop monitor 2B 3 Not connected 6 24 V coil 1A 4 Not connected 7 24 V coil 1B 5 Not connected 8 24 V coil 2A 6 Not connected 9...

Page 143: ...ransfer 5 Field common 13 Field common 6 Field common 14 Field common 7 Field common 15 Arc voltage 8 Ground J1 Terminal block for power supply I O J3 Terminal block for power supply I O 1 Plasma Star...

Page 144: ...144 EDGE Pro Ti CNC Instruction Manual 807660 Maintenance and Diagnostics Plasma interface assembly 228256...

Page 145: ...assembly 228193 10 lb Torch mounting block 128277 35 mm 1 3 8 in 128278 44 mm 1 3 4 in 128279 50 mm 2 in Breakaway sensor and cable 228194 Terminated includes fastener Sensor Ti upper sheet metal cov...

Page 146: ...onnections Part Kit number Description E stop cable terminated at the CNC end only 223365 3 05 m 10 ft 223366 6 08 m 20 ft 223367 7 50 m 25 ft 223368 10 66 m 35 ft 223369 15 25 m 50 ft Plasma interfac...

Page 147: ...2 m 10 ft 223347 6 08 m 20 ft 123972 7 62 m 25 ft 123973 10 06 m 33 ft 223348 10 66 m 35 ft 123974 10 97 m 36 ft 123902 15 25 m 50 ft Encoder cable 223050 1 6 m 5 ft 223049 3 2 m 10 ft 223341 6 08 m...

Page 148: ...power cable connector 228493 Serial connector DB 9 male solder cup with backshell 428059 Metal shell panel mount USB connector with molded cable metal dust cover and washer Part Location Kit number D...

Page 149: ...EDGE Pro Ti CNC Instruction Manual 807660 149 EDGE Pro Ti Parts List PCB kits 9 8 7 6 5 4 3 2 1...

Page 150: ...vo amplifier 428008 Installed on 4 axis servo board see PCB kits Battery for motherboard 428011 3 V lithium coin cell CR2032 type Fuse 208142 240 V 10 A slow blow 5 mm x 20 mm Power entry module 42805...

Page 151: ...l help you understand the organization of the wiring diagrams Sheet numbers are located in the lower right hand corner of each page References to other pages use the following connection symbol Use th...

Page 152: ...rough IGBT Relay normally open Circuit breaker Inductor Relay solid state AC Coax shield LED Relay solid state DC Current sensor Lamp Relay solid state Current sensor MOV Resistor DC supply Pin SCR Di...

Page 153: ...1 throw Time delay open NC on Voltage source Switch 1 pole 2 throw Time delay closed NO off Zener diode Switch 1 pole 2 throw center off Transformer Switch temperature normally closed Transformer air...

Page 154: ...154 EDGE Pro Ti CNC Instruction Manual 807660 Wiring Diagrams Wiring diagram symbols...

Page 155: ...ON SHEET 3 141153 FAN INTERIOR 229307 PCB8 SURGE SHEET 10 141287 229249 229250 PCB4 UTILITY SERIAL SHEET 6 141307 PCB1 MOTHERBOARD SHEET 2 141110 PCB3 OPR PANEL SHEET 4 5 141058 AC POWER INPUT SHEET 1...

Page 156: ...6 A1 PCI EXPRESS NOT USED PCI EXPRESS NOT USED VIEW A A A A PCI 1 PCI 2 PCI 3 ATX POWER SUPPLY 229404 229273 SATA DATA 223026 INTERIOR FAN 229307 229245 USB CABLE LAN RJ 45 JACK 108751 USB USB EDGE P...

Page 157: ...TH GROUND 3 2 1 J4 J5 J6 J1 J2 1 2 3 1 FAN DISABLE 2 FLD PWR GD 3 GROUND 3 NEUTRAL L2 4 LINE L1 4 3 2 1 12V 2 GROUND 3 GROUND 4 5V 4 3 2 1 J12 J7 J8 J9 BLK BLK BLK BLU YEL YEL YEL RED RED GRN WHT BLK...

Page 158: ...ND BLK BLK BLK BLK 1 GROUND 2 STOP 1 2 J5 J4 3 2 1 3 4 096V 2 CUT SPD 1 GROUND RED WHT BLK YEL BLK BLU 1 AUTO SEL 1 2 GROUND 3 MAN SEL 1 4 NC 1 2 3 4 J3 1 GROUND 2 LOWER 2 2 1 BLK BLK 1 GROUND 2 LOWER...

Page 159: ...4 D2 229276 STOP FORWARD ON PATH 229241 SHEET 4 B2 M N SHEET 4 B2 229241 BACKWARD ON PATH START 229276 SHEET 4 D2 E BLK WHT RED 229278 PROGRAM SPEED POT 229278 C SHEET 4 D3 STATION 1 PROGRAM L SHEET...

Page 160: ...N C 10 GROUND 11 DR_B 12 RXD_INB 13 TS_B 14 TXD_OUTB 15 TS_B 16 DR_B 17 GROUND 18 GROUND 19 N C 20 229245 229273 TO POWER DISTRIBUTION PCB TO MOTHERBOARD 3 C4 2 D1 2 B3 UTILITY SERIAL PCB 25 LOWER TOR...

Page 161: ...ABLE 3 AXIS 3 ENABLE 4 AXIS 4 ENABLE 14 AXIS 3A CH 13 AXIS 2Z CH 12 AXIS 2B CH 11 AXIS 2A CH 10 AXIS 1Z CH 9 AXIS 1B CH 8 AXIS 1A CH 7 WDOG ENABLE 5 AXIS 5 ENABLE 6 AXIS 6 ENABLE 35 LOGIC GND 36 5V LO...

Page 162: ...J1 223308 223312 5 6 SPARE OUT 2A 5 SPARE OUT 2B 6 19 INPUT 10 12 INPUT 6 COM OUTPUT 4 NO 16 4 INPUT 5 11 SHIELD OUTPUT 6 COM 2 INPUT 4 COM 14 1 INPUT 6 15 13 3 OUTPUT 5 COM OUTPUT 4 COM OUTPUT 6 NC...

Page 163: ...XIS 3Z CH 31 AXIS 3 ANALOG 9 20 7 WDOG ENABLE 21 AXIS 5B CH 26 LOGIC GND 1 223014 CABLE 6 AXIS DRV ENC 40 LOGIC GND 6 25 39 12V LOGIC 10 AXIS 1Z CH 20 AXIS 5A CH 19 AXIS 4Z CH 17 30 1 AXIS 1 ENABLE 29...

Page 164: ...1 1 2 BLK WHT LINE L1 2 PCB8 SURGE PCB 141287 J4 AC PWR INLET 223310 3 B4 EDGE PRO Ti REAR 4 N C 6 N C 5 N C 4 N C 3 LINE 1_ATX 2 L1 1 6 5 4 3 2 1 J1 7 8 BRN BLK J2 1 2 3 4 5 6 1 GROUND FIELD 2 24 FI...

Page 165: ...GND 15 BLK 3 ORN 3 3V 12V 14 BLU 2 1 ORN 13 3 3V S 3 3V ORN DC OUTPUT HARNESS POWER DISTRIBUTION PCB PCB2 2 D4 W NOT USED 3 3V 1 3 3V 2 3 3V 3 PWR GD 4 PS_ON 5 GROUND 6 5V 7 GROUND 8 GROUND 9 12V 10 1...

Page 166: ...1 CN3 ALARM GROUND 8 ALARM 7 GROUND 2 GROUND 10 REMOTE ON OFF 9 10 9 OUPUT VOLTAGE ADJUST 7 GROUND 8 8 7 CN2 1 2 3 4 5 6 OUTPUT VOLTAGE MON 1 SENSING 2 OUTPUT VOLTAGE MON 3 SENSING 4 N C 5 CURRENT BA...

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