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Abrasive pot

Instruction

Manual

809080

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Revision

0

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English

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Summary of Contents for Abrasive pot

Page 1: ...Abrasive pot Instruction Manual 809080 Revision 0 English ...

Page 2: ...l other trademarks are the property of their respective holders One of Hypertherm s long standing core values is a focus on minimizing our impact on the environment Doing so is critical to our and our customers success We are always striving to become better environmental stewards it is a process we care deeply about 2016 Hypertherm Inc ...

Page 3: ...Abrasive pot Instruction Manual 809080 Revision 0 English Original Instructions August 2016 Hypertherm Inc Hanover NH 03755 USA www hypertherm com ...

Page 4: ... Fax Australia and New Zealand 61 0 7 3103 1695 61 0 4 3760 6995 Mobile 61 0 7 3219 9012 Fax Europe Middle East and Africa Technical service 00 800 4973 7843 Toll free 31 0 165 596900 31 0 165 596906 Fax TechnicalService HyperthermEurope Hypertherm com Customer service 00 800 3324 9737 Toll free 31 0 165 526156 00 800 4973 7329 Toll free fax 31 0 165 596948 Fax Return materials 31 0 165 596936 31 ...

Page 5: ...nt 16 1 Terminology 17 2 Product description 19 Air pressure assembly 20 Filling screen and pot plug 21 Low level sensor 21 3 Options 23 4 Operation 25 Safety 25 Inspect the pot before operation 26 Pressurize the pot 26 Depressurize the pot 26 Fill the pot with abrasive 27 Adjust the pot pressure 27 5 Troubleshooting 29 Safety 29 The pot is empty 29 Abrasive blows out of the top of the regulator 2...

Page 6: ... 6 Installation 33 Safety 33 Buyer obligations 33 Requirements 34 Location 34 Air 34 Electrical power 34 Connect the abrasive regulator to the pot 34 Connect the compressed air to the pot 35 Do the first startup 35 Recycling and end of product life 36 ...

Page 7: ...the ship date or 12 months from the date of proven installation whichever occurs first EcoSift abrasive recycling system 15 months from the ship date or 12 months from the date of proven installation whichever occurs first Bulk abrasive pots 15 months from the ship date or 12 months from the date of proven installation whichever occurs first Abrasive regulators 15 months from the ship date or 12 m...

Page 8: ...8 Safety and compliance Warranty Warranty ...

Page 9: ...oratory Hypertherm puts a certification test mark on its products only after that product is manufactured with safety critical parts that have been approved by the accredited testing laboratory Once the product has left the Hypertherm factory the certification test marks are invalidated if any of these events occurs The product is modified in a manner that creates a hazard or nonconformance with t...

Page 10: ...rm waterjet cutting system the combined system is considered a higher level system A higher level system with hazardous moving parts can constitute industrial machinery or robotic equipment in which case the system integrator or end use customer can be subject to more regulations and standards than those applicable to the waterjet cutting system as manufactured by Hypertherm It is the responsibili...

Page 11: ...ents as a part of its recent revision of the Hazard Communication Standard 29 CFR 1910 1200 to align with the United Nations Globally Harmonized System of Classification and Labelling of Chemicals GHS The GHS is an international system for standardizing chemical classification and labeling Chemical regulations in the USA Europe and other locations require that Material Safety Data Sheets MSDS and ...

Page 12: ...12 Safety and compliance Environmental stewardship Environmental stewardship ...

Page 13: ...ment and its parts safe operation and maintenance All people who operate or are exposed to this equipment must know this information Applicable safety standards The use limitations and care of personal protective equipment The location of the written hazard communication program and safety data sheets How to recognize hazardous energy sources The correct methods for isolating and controlling energ...

Page 14: ...ed treatment can cause serious injuries or death Waterjet operators should carry a waterproof emergency medical tag or card that describes the nature of high pressure waterjet injuries and the recommended treatment Show the tag or card to emergency responders and medical professionals This card can be copied cut out laminated and folded A high pressure injection injury is a surgical emergency Seek...

Page 15: ...e guard installed WARNING Risk of explosion CAUTION This symbol identifies a potentially hazardous situation which if not avoided can cause minor or moderate injuries or property damage Caution This symbol identifies a potentially hazardous situation which if not avoided can cause minor or moderate injuries or property damage High pressure water can cause eye injuries Wear approved eye protection ...

Page 16: ...FLA Full load current amperage SCCR Short circuit current rating IP Ingress protection rating Imax Primary motor maximum current draw amperes kW Primary motor power output kilowatts l min Maximum outlet flow rate liters minute MPa Maximum outlet water pressure megapascals DWG System schematic drawing number The Conformité Européene CE mark shows that a product complies with standards to the produc...

Page 17: ...nsions are based on its inside diameter ID ID inside diameter The diameter measurement of the inside of a hose kPa A kilopascal kPa is a unit of pressure 1 kPa equals 0 01 bar or 0 15 psi or 1 000 N m2 OEM An original equipment manufacturer OEM of machines that include Hypertherm products that are sold directly to end users OD outside diameter The diameter measurement of the outside of a tube MPa ...

Page 18: ... Manual 809080 1 Terminology Terminology regulator The air regulator on the abrasive pot tube A flexible hollow cylinder dimensions are based on its outside diameter OD the inside diameter ID depends on the thickness of the tube ...

Page 19: ...re it reaches the abrasive regulator Air pressure feeds abrasive to the regulator where it is used for cutting A single valve pressurizes and depressurizes the pot Items 4 and 5 are interchangeable 2 5 6 3 4 1 1 Cover 2 Side access cover 3 Air pressure assembly 4 Plugged port unused 5 Low level sensor 6 Low level sensor control box ...

Page 20: ...surized Air pressure gauge The air pressure gauge shows the air pressure in psi bar and MPa Air regulator The air regulator controls the pot pressure Muffler The muffler diffuses air when the pot is depressurized Ball valve The ball valve is a 3 way valve that pressurizes and depressurizes the pot 1 3 5 6 4 2 1 Relief valve 2 Air regulator knob 3 Air pressure gauge 4 Air regulator 5 Muffler 6 Ball...

Page 21: ... could block abrasive flow Pot plug knob The pot plug knob is attached to the pot plug which is used to pressurize the pot Low level sensor The low level sensor detects the abrasive level in the pot The low level indicator light turns on when the abrasive level is low Press the test button to make sure the low level indicator light turns on 1 2 1 Filling screen 2 Pot plug knob 1 3 4 2 5 1 Low leve...

Page 22: ...22 Abrasive pot Operator Manual 809080 2 Product description Product description ...

Page 23: ...r Manual 809080 23 Options Section 3 Options The abrasive pot is available with these optional features Feed hose Standard pots are equipped with a 50 foot feed hose A 100 foot feed hose part number 14563 is also available ...

Page 24: ...24 Abrasive pot Instruction Manual 809080 3 Options Options ...

Page 25: ...pen and air pressurizes the pot When the ball valve is in the vertical position the valve is closed and the pot depressurizes Safety Tips Use catch basins under areas where water or abrasive can spill during maintenance or repair procedures Follow local protocols for recycling or disposal of parts and materials Refer to Recycling and end of product life on page 36 Refer to the instruction manual R...

Page 26: ...ces hoses hose clamps and fittings Inspect the air regulator bowl for water If the bowl has moisture in it empty the bowl and wipe it out with a dry cloth Refer to page 30 for instructions Pressurize the pot 1 Open the ball valve Ball valve in the open position 2 Remove the cover Pull up on the plug on top of the filling screen 3 Replace the cover Depressurize the pot Close the ball valve Pressuri...

Page 27: ...st the pot pressure The pressure knob on the top of the air regulator adjusts the pot pressure To increase pressure turn the pressure knob anticlockwise to a pressure less than desired then turn the pressure knob clockwise To decrease pressure turn the pressure knob anticlockwise CAUTION Stop cutting before filling the pot Depressurize the pot before adding abrasive to the pot Set the pressure at ...

Page 28: ...28 Abrasive pot Instruction Manual 809080 4 Operation Operation ...

Page 29: ...nough abrasive in the pot When the abrasive level is low air can flow past the abrasive and blow abrasive out of the top of the regulator Refer to Fill the pot with abrasive on page 27 for instructions 2 Make sure that the pot pressure is correct If the pressure is too high air can blow through the abrasive Refer to Adjust the pot pressure on page 27 for instructions Refer to the instruction manua...

Page 30: ...he bottom of the abrasive pot Direct the abrasive into a container 3 Inspect the abrasive and the pot for moisture and debris Discard contaminated abrasive Refer to Recycling and end of product life on page 36 There is water in the regulator bowl The liquid level indicator on the air regulator displays the water level in the air regulator bowl 1 Turn off the compressed air source 2 Twist the drain...

Page 31: ...pe the inside of the bowl with a clean lint free towel The low level sensor is out of adjustment The low level sensor is set at the factory to monitor the abrasive level The low level sensor can stop sensing accurately if it is out of adjustment To adjust the low level sensor refer to the low level sensor s manufacturer s instructions or contact a Hypertherm Technical Service Associate for assista...

Page 32: ...32 Abrasive pot Instruction Manual 809080 5 Troubleshooting Troubleshooting ...

Page 33: ...with hydraulic fluid in the tank It is the buyer s responsibility to fill the tank with hydraulic fluid The buyer is responsible for these obligations Cooperate with Hypertherm and the Hypertherm original equipment manufacturer OEM regarding the installation of the equipment Research and comply with all local codes including requirements for wastewater disposal Make sure that all utilities are ava...

Page 34: ...r The low level sensor requires a 115 V outlet Connect the abrasive regulator to the pot Unload the pump A hose clamp can be used to secure the hose to the fitting 1 Connect the feed hose to the hose barb on the bottom of the abrasive pot 2 Refer to the abrasive regulator manufacturer s instructions to attach the other end of the feed hose to the regulator DANGER To reduce the risk of electrical s...

Page 35: ...stalled correctly and that all of the hose connections are tight 2 Set up the abrasive regulator according to the manufacturer s instructions Make sure that the abrasive regulator is closed 3 Plug the cord from the low level sensor box into a 115 V outlet 4 Remove the cover 5 Pour the abrasive through the filling screen into the pot until the low level sensor light turns off 6 Pressurize the pot a...

Page 36: ...of the life of the product or its parts recycle or dispose of materials and parts using an environmentally satisfactory method and in accordance with local regulations If the product contains substances that are harmful to the environment remove and dispose of them in accordance with current local regulations This includes liquids such as hydraulic fluid Make sure that hazardous substances are dis...

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