HYOSUNG Aquila Classic Owner'S Manual Download Page 14 | Manualshive

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8. INSPECTION BEFORE RIDING

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9. PERIODIC MAINTENANCE

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10. INSPECTION AND MAINTENANCE

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TOOL
ENGINE OIL
GASOLINE
FUEL HOSE
ENGINE COOLANT
RADIATOR
RUBBER CAP OF CABLES
EXHAUST PIPE AND MUFFLER
FRONT AND REAR SUSPENSIONS
REAR-VIEW MIRRORS
REFLECTOR
BATTERY
AIR CLEANER
SPARK PLUG
IDLING ADJUSTMENT
THROTTLE CABLE PLAY ADJUSTMENT
CLUTCH CABLE ADJUSTMENT
DRIVE BELT
BRAKES
TIRES
BULBS

11. TROUBLESHOOTING

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79

12. TRANSPORT

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81

13. CLEANING PROCEDURE

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81

14. STORAGE PROCEDURE

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15. LABEL

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16. SPECIFICATIONS [ ]

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87

17. SPECIFICATIONS [ ]

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Summary of Contents for Aquila Classic

Page 1: ...This owner s manual contains important safety information Please read it carefully WARNING AUSTRALIA...

Page 2: ...of the motorcycle and should remain with the motorcycle when resold or otherwise transferred to a new owner or operator The manual contains important safety informa tion and instructions which should...

Page 3: ...without the battery initial charging Otherwise the battery service life may be shortened 1 BATTERY INITIAL CHARGING Initial charging of the battery is required after filling electrolyte to improve th...

Page 4: ...atures than shown in this manual COPYRIGHT S T Motors Co Ltd FOREWORD THANK YOU for choosing a Hyosung motorcycle We at Hyosung have designed tested and produced this motor cycle using the most modern...

Page 5: ...ly important that you avoid operating the engine in a manner which could expose the engine parts to excessive heat Please refer to the BREAK IN section for specific break in recommendations WARNING CA...

Page 6: ...its any sale or delivery to the ultimate purchaser or while it is in use and b The use of the vehicle after such device or element of design has been removed or rendered inoperative by any person MAI...

Page 7: ...ycle Before each use perform daily inspections with the rider Specific items to check are listed in the INSPECTION BEFORE RIDING sec tion on page 50 of this owner s man ual Make sure the rider wears a...

Page 8: ...nse plate lamp on this motorcycle always comes on when the ignition switch is turned to the ON position While operating the rider should keep both feet on the footrests at all times to avoid injuries...

Page 9: ...forget to perform an entire safety inspection to ensure the safety of the rider and its passenger Your riding skill and mechanical knowl edge from the foundation for safe riding practices We suggest...

Page 10: ...rly mount ed load could critically reduce these two safety factors Also determine that the load does not interfere with the operation of the suspension steering or other control operations 3 Accessori...

Page 11: ...ge the wiring harness or create a dangerous situation due to the loss of electrical power during the operation of the motorcycle When carrying a load on the motorcycle mount it as low as possible and...

Page 12: ...11...

Page 13: ...NT PANEL LEFT HANDLE SWITCHES RIGHT HANDLE SWITCHES FRONT BRAKE LEVER ADJUSTMENT REAR BRAKE PEDAL GEARSHIFT LEVER FOOTRESTS SIDE STAND SEAT LOCK REAR SHOCK ABSORBER HELMET HOLDER 5 SUPPLY OF GASOLINE...

Page 14: ...F CABLES EXHAUST PIPE AND MUFFLER FRONT AND REAR SUSPENSIONS REAR VIEW MIRRORS REFLECTOR BATTERY AIR CLEANER SPARK PLUG IDLING ADJUSTMENT THROTTLE CABLE PLAY ADJUSTMENT CLUTCH CABLE ADJUSTMENT DRIVE B...

Page 15: ...ing head tube The engine serial number is stamped on the left downside of the crankcase assembly The frame and or engine serial numbers are used to register the motorcycle They are also to assist your...

Page 16: ...ding to the following chart FUEL ENGINE OIL AND ENGINE COOLANT RECOMMENDATION When refueling always shut the engine off and turn the ignition key to the OFF position Never refuel near the flames spark...

Page 17: ...or a physician Avoid inhaling mist or hot vapors if inhaled remove to fresh air If coolant gets in eyes flush eyes with water and seek medical attention Wash thoroughly after handling Solution can be...

Page 18: ...ixing ratio should not exceed 60 ENGINE COOLANT The engine coolant performs as rust inhibitor and water pump lubricant as well as anti freeze Therefore the engine coolant should be used at all times e...

Page 19: ...18 NAMES OF EACH PARTS Clutch lever Left handle switches Instrument panel Front brake fluid reservoir Right handle switches Front brake lever Throttle grip Fuel tank cap...

Page 20: ...t seat lock Battery Fuses Passenger footrests Rear seat mounting bolt Rear turn signal lamp License plate lamp Brake Tail lamp 21 Helmet holder 22 Belt case inspecting hole 23 Side stand 24 Coolant re...

Page 21: ...switch Ignition coil Front Radiator cap Rear brake fluid reservoir Radiator Cooling fan and motor Rear brake pedal Rear brake lamp switch Engine oil filter Water pump Engine oil level lens Air cleane...

Page 22: ...be removed ON POSITION The ignition circuit is completed and the engine can now be started The key cannot be removed from the igni tion switch in this position CONTROLS IGNITION SWITCH Turning the ign...

Page 23: ...g Never attempt to move the motorcycle when the steering is locked have the steer ing lock below the steering head tube To lock the steering Turn the handlebar all the way to the left Insert the ignit...

Page 24: ...ion the display of speedome ter will come on Operating the display of the instrument panel while riding can be hazardous Removing a hand from the handlebars can reduce your ability to control the moto...

Page 25: ...instance trip meter A can register the trip distance and trip meter can register the distance between fuel stops To change the display push the switch in the normal mode for 0 6 1 sec onds while the...

Page 26: ...r 2 sec onds while the display indicates trip meter B or B you want to reset A B Normal Clock reset mode Mode Select Reset Select Select 2 4 seconds 0 6 1 seconds 0 6 1 seconds 2 seconds Normal mode C...

Page 27: ...nt Adjustment Increase the minutes of clock 2 seconds Clock reset mode Normal mode RESET SWITCH Use this switch to adjust the following In the normal mode Push it for 2 seconds Adjustment Reset the tr...

Page 28: ...e worn quickly HORN SWITCH Press the switch to operate the horn TURN SIGNAL SWITCH Using when left right turn or change direction Position Flash the left turn sig nal lamp Position Flash the left turn...

Page 29: ...the throttle grip Turn it toward you to increase engine speed Turn it away from you to decrease the engine speed Apply the brake lightly and with great care on slippery surfaces to avoid skid ding Avo...

Page 30: ...switch to operate the starting motor With the ignition switch in the ON posi tion the engine stop switch in the position and the transmission is in neutral squeeze the clutch lever and the side stand...

Page 31: ...ush the brake lever forward and turn the adjuster to the desired position mark of the front brake lever holder When changing the brake lever position always be sure the adjuster stops in the proper po...

Page 32: ...een first and 2nd gear It is not possible to upshift or downshift more than one gear at a time When shifting from first to 2nd gear or GEARSHIFT LEVER 2nd gear to low neutral will be automatical ly sk...

Page 33: ...rom the factory on position Footrest mounting bolt 4 0 6 0 kgf m 40 60 N m FOOTREST POSITION ADJUSTMENT have 2 type of the footrest position forward for rid ers with longer legs and rearward for rid e...

Page 34: ...art are equipped with the side stand ignition interlock system If the transmission is in neutral or side stand up you can only start the engine with squeezing the clutch lever This side stand ignition...

Page 35: ...t and left shock absorber to the same settings Rear shock absorber Pin spanner Before leaving make sure that the front and rear seat are properly locked The front seat lock is located the left side co...

Page 36: ...unter clockwise from the position 2 Hang a helmet s chin strap or bag s han dle into the bar of the helmet holder after the helmet holder s bar come out for the backside 3 Push the backside of the hel...

Page 37: ...o open flames or sparks in the area Avoid prolonged contact with skin and breathing of gasoline vapors Keep children and pets away during refueling To open the fuel tank cap 1 Turn the fuel tank cap c...

Page 38: ...ts of the exhaust system become very hot and remain hot for some time after the engine has been stopped Before han dling these components wear insulat ing gloves or wait until the engine and the exhau...

Page 39: ...GINE OIL AND FILTER CHANGE Change the engine oil and filter after first running 1 000 km and every running 6 000 km The engine oil should always be changed when the engine is hot so that the engine oi...

Page 40: ...burn you New and used oil can be hazardous Children and pets may be harmed by swallowing new or used oil Continuous contact with used engine oil has been found to cause skin cancer in laboratory anima...

Page 41: ...e O ring are installed correctly Use new O ring each time the engine oil filter is replaced 8 Replace the oil filter cap and tighten the nuts securely but do not over tighten them Engine oil and exhau...

Page 42: ...can damage your motorcycle Engine damage may occur if you use the engine oil that does not meet Hyosung s specifications Be sure to use the engine oil specified in the FUEL ENGINE OIL AND ENGINE COOLA...

Page 43: ...FUEL ENGINE OIL AND ENGINE COOLANT RECOMMENDATION section 15 page Wait for the engine to cool down before checking or topping up coolant level If coolant level drops too quickly or the reservoir tank...

Page 44: ...he cap by turning it a quarter to allow pressure to escape and then turn the cap all the way off CHANGING THE COOLANT Change the coolant every two years OPEN THE RADIATOR CAP Remove the right frame he...

Page 45: ...e fully upper position 6 Squeeze the clutch lever RIDING TIPS STARTING THE ENGINE Necessary attempt before start the engine is equipped with the side stand ignition interlock system If the transmissio...

Page 46: ...r speed and be alert to side winds Riding the motorcycle with the FI check lamp lit can damage the engine and transmission Whenever the FI check lamp is lit haveyourauthorizedHyosungdealerora qualifie...

Page 47: ...osition or the steering lock to lock or the engine stop switch to its position whilst riding the motorcy cle The transmission is provided to keep the engine operating smoothly in its normal operating...

Page 48: ...ugh the gears as road speed decreases 4 Select neutral with the clutch lever squeezed towards the grip disengaged position just before the motorcycle stops Neutral position can be confirmed by observi...

Page 49: ...fe and performance from your new Hyosung The following guidelines explain proper break in procedures Less than 3 4 throttle Less than 1 2 throttle Upto1 600km 1 000miles Initial 800 km 500 miles MAXIM...

Page 50: ...ard braking for the first 160 km 100 miles ALLOW THE ENGINE OIL TO CIRCULATE BEFORE RIDING Allow sufficient idling time after warm or cold engine start up before applying load or revving the engine Th...

Page 51: ...l Always maintain proper tire pressure as described in the INSPECTION AND MAINTENANCE section Operating these motorcycles with improper modifications can be haz ardous Improper installation of accesso...

Page 52: ...looseness Correct play in the throt tle cable Smooth operation and positive return of the throttle grip to the closed position Correct lever play Smooth and progressive action Proper operation Fluid l...

Page 53: ...spection and main tenance recommendations and sched ules in this owner s manual Ask your Hyosung dealer or a qualified mechanic to do the maintenance items marked with a pentagram You may perform the...

Page 54: ...f your motor cycle and also for safe riding It is a good practice to lubricate the motorcycle after a long rough ride or after it gets wet in the rain or after washing it Major lubrication points are...

Page 55: ...lutch lever holder and clutch cable Passenger footrests pivot Side stand pivot and spring hook Footrests pivot Speedo sensor Front brake lever holder Throttle cable Rear brake pedal pivot Motor oil Gr...

Page 56: ...Cylinder head bolt Spark plug Fuel hose Engine oil Engine oil filter Throttle cable Idle speed Clutch Engine coolant Radiator hose First 1 000 km Every 6 000 km Interval Item Inspect every 1 000 km I...

Page 57: ...heck if there is leakage from fuel tank fuel pump hose fuel injection system To assist you in the performance of peri odic maintenance a tool kit is supplied and is located under the front seat The to...

Page 58: ...ompress in a smooth movement and must show no traces of oil on the legs Inspect the rear shock absorber for oil leakage and spring condition Ensure that all components are properly tightened and check...

Page 59: ...ht type is used for these motorcycles It is not necessary to inspect or supple ment battery fluid However have your dealer check the charging condition of battery periodically BATTERY CHECK AND CLEAN...

Page 60: ...ulator rectifier The air cleaner is located inside the air cleaner cover on the right side of the motor cycle If the air cleaner element has become clogged with dust intake resistance will increase wi...

Page 61: ...be replaced Be sure to install the element snugly and correctly so that no incoming air will bypass it Remember rapid wear of the piston rings and cylinder bore is often caused by a defective or poor...

Page 62: ...and extract it from its seat taking care that neither dust nor other substances enter the cylinder 3 Make sure that there are neither carbon deposits nor corrosion marks on the electrode and on the c...

Page 63: ...e thread 7 Tighten using the spanner supplied with the tool kit Screw in each spark plug by one half turn to compress the washer TIGHTENING TORQUE SPARK PLUG 11 N m 1 1 kgf m PLUG REPLACEMENT GUIDE Ho...

Page 64: ...een 0 5 1 0 mm 0 02 0 04 in 7 Tighten the lock nut while holding the adjuster 8 While holding the throttle grip at the fully closed position slowly turn out the adjuster to feel resistance 9 Tighten t...

Page 65: ...0 08 in as measured at the clutch lever holder before the clutch begins to disengage CLUTCH CABLE ADJUSTMENT 64 Inadequate throttle cable play can cause engine speed to rise suddenly when you turn th...

Page 66: ...ing the belt look for the fol lowing Edges of the belt for cuts or unusual wear patterns Outside ribbed surface of the belt for sign of stone puncture Roots of the belt teeth Sign of cracking at the b...

Page 67: ...curely and per form a final inspection 4 5 5 5 mm 0 18 0 22 in When the rear tire be touched the ground 5 0 6 0 mm 0 20 0 24 in When the rear tire be not touched the ground DRIVE BELT SLACK 4 5 kgf of...

Page 68: ...lt in accident or serious engine damage Be careful not to touch the muffler when it is hot a hot muffler can burn you CAUTIONOFDRIVEBELT When the drive belt was bent excessively the belt inner cord is...

Page 69: ...tions the brakes must be inspected more often than recommend ed in the MAINTENANCE SCHEDULE utilize front and rear disk brakes Properly operating the brake systems is vital to safe riding Be sure to p...

Page 70: ...se serious damage will result in the brake system Use Only DOT4 brake fluid Do not spill any brake fluid on painted or plastic surfaces as it will damage the surface severely Never use any brake fluid...

Page 71: ...brake pads squeeze depress and release sev eral times the brake lever pedal so that it is setting at the original place Then check that the brakes are operat ing correctly Replacing only one of the tw...

Page 72: ...age severely the plastics or rubbers When it is spilt on the parts wipe them up immediately REAR BRAKE FLUID SUPPLY 1 Place the motorcycle on a level surface and keep the handlebars straight 2 Clean t...

Page 73: ...tires make smooth corner ing difficult and over inflated tires decrease the amount of tire in contact with the ground which can lead to skids and loss of control Be sure that the tire pressure is with...

Page 74: ...TREAD CONDITION CRACKS AND CUTS Check if 1 there are visible cracks and cuts 2 there are abnormal wears ABNORMAL WEARS Tire wear indicator Tire wear indica tor mark REAR AXLE NUT Inspect the rear axle...

Page 75: ...he ground 5 Draw out the front axle 6 Slide the front wheel forward 7 To reinstall the front wheel assembly reverse the sequence as described Improper jacking may cause damage to the frame or engine I...

Page 76: ...e listed BULBS Keep fuel and other flammable sub stances away from electric components Before changing a bulb set the ignition switch to position OFF and allow a few minutes for the bulb to cool down...

Page 77: ...cense plate lamp on this motorcycle always comes on when the ignition switch is turned to the ON position Brake Tail lamp Turn signal lamp License plate lamp Position lamp 12V H4 60 55W 1 12V W5W 1 LE...

Page 78: ...p reverse the above sequence TURN SIGNAL LAMP S BULB REPLACEMENT 1 Remove the lens by removing the screw 2 Push the bulb turn it to the counter clockwise and pull it out 3 After stick in the new lamp...

Page 79: ...rake tail lamp cover 3 Turn the socket for 45 degree angle and pull the bulb out 4 Stick in the new bulb 5 Reinstall in the reverse the above sequence 78 BRAKE TAIL LAMP S BULB REPLACEMENT s the brake...

Page 80: ...should consult your Hyosung deal er or a qualified service mechanic imme diately WHEN THE ENGINE REFUSES TO START If the engine refuses to start perform the following inspections to determine the caus...

Page 81: ...set to ON position with the engine stopped the meter lamp will come on and the needle of the speedometer will turn once to the end as a test of electric system operation Push the starter switch after...

Page 82: ...system Do not damage the fuel pump assembly fuel level gauge accommodated inside the tank Refit the fuel tank cap after draining all fuel TRANSPORT A thorough cleaning of your motorcycle is a necessar...

Page 83: ...es and polishes of good quality When using waxes and polishes observe the precautions specified by the manufacturers WASHING YOUR motorcycle With some care your motorcycle can be washed in a similar m...

Page 84: ...ve any corrosion from the terminals and wiring harness connec tions 3 Store the battery in a room above freez ing TIRES Inflate the tires to the normal pressure EXTERNAL Spray all vinyl and rubber par...

Page 85: ...84 L A B E L 4 4 1 1 4 4 2 2 means the invisable parts...

Page 86: ...85...

Page 87: ...86 4 4 1 1 4 4 2 2...

Page 88: ...4 7 in 1 675 mm 66 0 in 155 mm 6 1 in 244 kg 538 lbs Type Number of cylinder Bore Stroke Piston displacement Fuel system Starter system Four stroke DOHC Liquid cooled V 2 cylinder 81 5 mm 3 21 in 65 0...

Page 89: ...ht left 120 80 16 60H 170 80 15 77H Disk Disk Ignition type Ignition timing Spark plug Battery Fuse Head lamp Position lamp License plate lamp Turn signal lamp Brake Tail lamp ECU BTDC 5 1 600rpm and...

Page 90: ...44 7 in 1 675 mm 66 0 in 155 mm 6 1 in 244 kg 538 lbs Type Number of cylinder Bore Stroke Piston displacement Fuel system Starter system Four stroke DOHC Liquid cooled V 2 cylinder 81 5 mm 3 21 in 62...

Page 91: ...ht left 120 80 16 60H 170 80 15 77H Disk Disk Ignition type Ignition timing Spark plug Battery Fuse Head lamp Position lamp License plate lamp Turn signal lamp Brake Tail lamp ECU BTDC 5 1 600rpm and...

Page 92: ...91 MEMO...

Page 93: ...Prepared by 1st Ed JUL 2010 Printed in KOREA...

Page 94: ...Part No 99011HA9570 JUL 2010 Printed in KOREA 1st Ed...

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