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Page: 21 / 44

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Page 21

Vertical steam manifold installation

Horizontal installation of the steam mani-
folds is preferable. However, vertical
installation into the air duct from below is
also possible.

Standard manifold dimensions [mm]/
[inch]***:

*** Special lengths on demand.

Number and size

of the steam manifolds

available as well as the nominal diameter
of the repective steam and condensate
hoses may be taken from the tables
shown in chapter „Technical Data“.

220/

8.7

400/
15.7

600/
23.6

900/
35.4

1200/

47.2

1450/

57.1

Steam manifold arrangement

Steam supply

Air flow

direction

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Summary of Contents for SteamKit E

Page 1: ...FlexLine Electrode Steam Humidifier Manual SteamKit E KITE EN KITE EN E 8881176...

Page 2: ...transferred copied or reproduced in whole or in part or in any manner or form other than as expressly granted here without the prior written consent of HygroMatik GmbH Information in this manual is s...

Page 3: ...ription and Device Composition 10 4 1 Mode of Action 10 4 2 Mechanical Construction 10 4 3 Operating sequence 11 5 Mechanical installation 12 5 1 Environment parameters to be met 12 5 2 Mounting recom...

Page 4: ...nder 29 9 3 2 Cylinder cleaning O ring replacement 29 9 3 3 Cleaning the connecting hoses base connections fine filter and drain pump 31 9 3 4 Cleaning the vent hole on the pipe elbow 32 9 3 5 Reinsta...

Page 5: ...tention Please retain these operating instructions in a secure always accessible location If the product is resold turn the documentation over to the new operator If the documenta tion is lost please...

Page 6: ...eration and Maintenance Instructions at the unit s opera tional location or near the unit By construction the kit is not qualified for exterior application Risk of scalding Steam with a temperature of...

Page 7: ...ts Ensure that the system machine in which the HygroMatik installation kit will be installed fully complies with the provisions of the directives 2006 42 EC and the EMC directive 2014 30 EU and that a...

Page 8: ...electrical voltage Any work on the electrical system to be per formed by certified expert staff electricians or expert personnel with comparable training only Steam operation may only be started when...

Page 9: ...eep max current draw of the kit in mind as speci fied in the electrical connection section sec tion 10 Claim In case of damage from shipment and or missing parts immediately notify the carrier or supp...

Page 10: ...ss The steam produced has a temperature of about 100 C 212 F with minimal excess pressure pressureless steam It is largely free of minerals and germ free Mineral deposits typically remain behind in th...

Page 11: ...y reduce the life span of the elec trodes For this reason regular periodic blow downs of some of the concentrated water are very important Following this procedure as re commended provides stable cyli...

Page 12: ...steam humidifier take the following into account The kit should be installed as close as possible to the steam manifold Opti mum performance is only guaranteed when steam and condensate hoses are kept...

Page 13: ...1 mm L2 mm KIT E02 KIT H02 300 220 400 157 5 125 30 25 42 226 15 185 KIT E06 300 220 530 157 5 125 30 25 42 226 15 185 KIT E10 KIT H03 06 09 300 220 550 157 5 125 30 25 42 226 15 185 KIT E15 20 30 KIT...

Page 14: ...oth the vertical and horizontal axis Steam hose installed with a 5 10 minimum incline decline see chap ter Steam line Condensate hose features a loop functioning as a steam barrier see chapter Condens...

Page 15: ...umidification t2 in C with steam humidifiers the change in air temperature due to humidification may be disregarded t1 or t2 Specific increase in humidity x in g kg can be determined in the h x diagra...

Page 16: ...Page 16 5 6 2 Absorption Distance Nomogram Source Henne Erich Luftbefeuchtung Air Humidification 3rd Edition 1984 Page 101 Olden bourg Industrieverlag Munich...

Page 17: ...hose installation Pressure conditions within the duct are influenced by device steam output steam line layout and the duct composition itself In some rare situations it may become necessary to optimi...

Page 18: ...below device upper edge In this arrangement the condensate hose cannot be fed back to the steam humidifier Run steam hose to a height of 400 mm 16 mm minimum above the steam humidifier and then to th...

Page 19: ...depending on the overall pres sure situation These modifications must be coordinated with your expert dealer Water drain We point out that according to the Ger man Association of engineers VDI guidel...

Page 20: ...staggered with respect to air flow direction in case of Lmin s above not to be met very flat by tilting the steam manifold 30 45 towards the air flow direction the mini mum upper clearance can be red...

Page 21: ...possible Standard manifold dimensions mm inch Special lengths on demand Number and size of the steam manifolds available as well as the nominal diameter of the repective steam and condensate hoses ma...

Page 22: ...tor and free discharge into the drainage system Supply water must not exceed 40 C 104 F Allowable range of water pressure 100000 to 1000000 Pa 14 5 to 145 psi For connection to the water supply pipe m...

Page 23: ...drain hose Discharge line and drain pipe material must be temperature resistant up to 95 C 203 F How to proceed Fit 14 mm 55 inch drain hose with a clamp to the wastewater connec tion and run into a p...

Page 24: ...tion through electrostatical dis charge Prior to commencing electrical installation work steps must be taken to guard the sen sitive electronical components of the unit con trol against damage from el...

Page 25: ...contact interlocks e g a max hygro stat in series across terminal 1 and 2 Contacts across terminals 1 and 2 must be potential free and rated for 240 VAC Best practice implies the integration of a max...

Page 26: ...to I Step 3 The unit performs a self test and then commences normal operation During self test the display flashes for a couple of seconds only with Control Standard On completion of the test the sof...

Page 27: ...r maintenance work s spare parts section O ring sets 9 1 1 Safety instructions for main tenance Risk of electrical shock Hazardous electrical voltage Unit must be switched off and protected against re...

Page 28: ...questions with regard to water treat ment systems pls contact your expert dealer If the water quality differs this could result in a more frequent need for maintenance Cycle time Maintenance work 4 w...

Page 29: ...nd do not touch the cylinder if the rest heat should be too strong Remove the steam hose from the steam hose adapter Disconnect the cabling Lift steam the cylinder from the cylin der base 9 3 2 Cylind...

Page 30: ...s Changing electrodes section Check sensor electrode for salt deposits and remove them if neces sary until metallically bright Check the inside of the top part of steam cylinder for crust build up and...

Page 31: ...d reinforce ments are on top of each other Risk of functional disruption We generally advise against using limescale removers or other cleaners If these are nev ertheless used to clean the cylinder an...

Page 32: ...e electrode cabling The colour of the respective connection cable must match the colour of the respective elec trode hand nut Check all cabling screw terminals and plugs for tight seating Plugs must s...

Page 33: ...nder base and nuts pump Moisten O ring 31 and insert into adapter Slide adapter 30 onto pump stub Refit electrical cable to pump connector no polarisation Follow the handling instructions in the secti...

Page 34: ...ing in the cup like holder The electrodes for use with the CY45 2 steam cylinder feature a two fold sealing s following fig In order to allow for the prob lemfree electrode installation moisten the up...

Page 35: ...ages may invoke leak currents The leak test described below must be done after all maintenance work that affects the water circuit inside the unit If work has been done at several points the final lea...

Page 36: ...humidifier is made up of metal parts and plastic parts In reference to European Union directive 2012 19 EU issued on 4 July 2012 and the related national legislation please note that The components o...

Page 37: ...ts M6 for cylinder CY2 set 2pcs 49 1 1 B 2207101 Hand nuts M6 for cylinder CY04 and CY08 set 3pcs 49 1 1 B 2207103 Hand nuts M8 for cylinder CY17 set 3pcs 49 1 B 2207105 Hand nuts M8 for cylinder CY17...

Page 38: ...rodes and sensor electrode Standard control 1 1 WR 04 00001 Connecting cables for electrodes and sensor electrode Standard control 1 WR 04 00101 Connecting cables for electrodes and sensor electrode S...

Page 39: ...Page 39 12 Exploded view...

Page 40: ...Page 40 This page intentionally left blank...

Page 41: ...Page 41 This page intentionally left blank...

Page 42: ...Page 42 This page intentionally left blank...

Page 43: ...1 1 42 7 46 7 61 8 67 5 Electrical connection 1 Rated power kW 10 7 11 6 14 3 15 6 21 4 23 4 32 1 35 46 3 50 6 Nominal current A 16 2 21 7 32 5 48 7 70 4 Fuse A 2 3 x 20 3 x 32 3 x 40 3 x 63 3 x 80 Co...

Page 44: ...Ein Unternehmen der Gruppe 100 Lise Meitner Str 3 D 24558 Henstedt Ulzburg Phone 49 0 4193 895 0 Fax 33 eMail hy hygromatik de www hygromatik com member of CAREL Group...

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