HygroMatik B-DS Manual Download Page 19

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SPA

Page 19

4.2.2.1

Diagramm Temperature Profile in Steam Bath

Temperature Profile in Steam Bath

A: Duration / Essence Delivery

B: Interval / Essence Delivery

ein / on

aus / off

Temperature

46.0 °C

45.0 °C

44.0 °C

Steam Production

Steam Bath Exhaust

Fan

Steam Bath Supply

Fan

Essence Delivery

Time

Summary of Contents for B-DS

Page 1: ...Steam Bath 45 0 C C F E L SPA Manual Controls Basic DS Comfort DS Comfort Plus DS Steam Bath 45 0 C C F E L READ AND SAVE THESE INSTRUCTIONS DS ENL DS EN E 8881116...

Page 2: ...Basis Platine basic electronic ST1 ST3 B3 Sockel socket ST4 b 04 01 05 ohne Y2 7 8 Certain computer programs contained in this product or device were developed by HygroMatik GmbH the Work s Copyright...

Page 3: ...view of Steam Bath Operation and Installation 16 4 2 1 Steam Bath Installation Schematic Layout 17 4 2 2 Steam Bath Temperature Control 18 4 2 2 1 Diagramm Temperature Profile in Steam Bath 19 5 Opera...

Page 4: ...itation 58 7 3 3 2 Potentiometer P2 Pump Run Time 58 7 3 4 Potentialfree Outputs 58 7 3 4 1 Collective Fault Base Relay 58 7 3 4 2 Humidification 59 7 3 4 3 Signal Output 59 8 Fault Messages Comfort D...

Page 5: ...5 13 Basic PCB Connections 83 14 Terminal Assignments on the Unit Connector Strip and Wiring Diagram Legend 85 15 Wiring Diagram 86 16 Ordering Information Table of Options 94 17 Technical Specificat...

Page 6: ...Hotline Fax 49 0 4193 895 33 e mail hotline HygroMatik de For all technical questions or spare parts orders please be prepared to provide unit type and serial number see name plate on the unit 1 1 Typ...

Page 7: ...m with a temperature of 100 C is produced Do not inhalate directly Only qualified and authorised personnel may operate the unit Persons transporting or working on the unit must have read and understoo...

Page 8: ...2 2 1 General Comply with the accident prevention regulation Accident Prevention Regulation Electrical Systems and Equipment VBG4 BGVA2 to pre vent injury to yourself and others Beyond that national...

Page 9: ...defective components hot steam may exit in an uncontrolled manner Regularly check that all safety and monitoring devices are functioning normally Do not remove or disable safety devices To avoid uncon...

Page 10: ...tem may only be performed by qualified personnel Disconnect unit components from electrical power supply prior to work After electrical installation or repair work test all safety mechanisms such as g...

Page 11: ...elivery and light 2nd Line active temperature in the cabin C 3rd Line normally blank 4th Line function settings for the fan essence delivery system and light The humidifier operational conditions stea...

Page 12: ...modes for communication with the steam bath control are divided into the User Mode access for daily use also see Section User Mode Communication with the Control the Operating Mode access for initial...

Page 13: ...ftware keys up arrow or down arrow Pushing down the encoder corresponds to pressing the software key Enter When using the encoder knob an additional option for selection appears in the menus and subme...

Page 14: ...sly entered parameter settings Permanent parameter modifications are done in operating mode also see section Operating Mode Advanced Communication with the Control 4 1 Changing Steam Bath Parameters i...

Page 15: ...on With this setting the steam bath fan operates continuously regardless of the temperature in the steam bath Set this mode by pressing the key once after start up The display now indicates f for cont...

Page 16: ...remove warm air from the steam bath in order to ensure continuous steam supply and a sta ble temperature control Heat Up Phase Steam is supplied to the still cold steam bath increasing the relative h...

Page 17: ...voir 4 Essence line to steam hose 5 T piece for essence feed into the steam hose 6 Steam hose 7 Steam manifold in steam bath 8 bath supply fan 9 Temperature sensor 10 bath exhaust fan 11 Cabin light T...

Page 18: ...wnwards with con tinuous operation The release point for the steam generator is determined as follows Steam Bath C Set Value G2 Hysteresis C Controller G1 45 C 1K 46 C If the temperature in the steam...

Page 19: ...rofile in Steam Bath Temperature Profile in Steam Bath A Duration Essence Delivery B Interval Essence Delivery ein on aus off Temperature 46 0 C 45 0 C 44 0 C Steam Production Steam Bath Exhaust Fan S...

Page 20: ...ation The Comfort DS Comfort Plus DS Control features a lighted alphanumeric LC Display an optional RS232 or RS485 interface as the basis for the Modbus RTU protocol optimal adaptivity of the steam ge...

Page 21: ...n the service interval has expired and Ser vice appears on the dispay The maintenance interval can be adjusted to existing water quality For more information see Setting the Mainte nance Interval Othe...

Page 22: ...SPA Page 22 5 2 Software Menu and Parameter Setting Power Parameters System settings System test Desired Temperature Value...

Page 23: ...name plate in Operating Mode Selection Modification of essential parameters and system func tions in Operating Mode Access Options In User Mode some parameters can be temporarily modified Desired Tem...

Page 24: ...ctivated and the following display appears By pressing the key again the software key Menu is activated and the user accesses Operating Mode The sections below describe the configuration of the softwa...

Page 25: ...nable parameter modification Keys 5 3 Operating Mode Description of Accessible Parameters In Operating Mode you have access to the following menus Language Startup Name Plate Parameter Settings Softwa...

Page 26: ...irm with Exit the language menu with 5 3 2 Start Up Menu Start up menu The start up menu comprises settings and parameters that may be needed for humidifier start up The start up menu is divided into...

Page 27: ...e Parameters appears on the display Para meter Description Possible Settings Access Code U6 Controls 1 Step On Off MODBUS Mehrstufig internal PI controller 010 P1 Steam generation output limiter 25 10...

Page 28: ...n order to be perma nently saved press to confirm press to exit the menu Operation Mode Parameters ESC Output limit P1 100 ESC Operation Mode U6 internal PI controller ESC Operation Mode U6 1 step ESC...

Page 29: ...n the dis play for a few seconds After this the next test is performed LED Test This test provides the ability to check the function of the LEDs The LEDs Humidifying Filling Blow Down and Fault are ac...

Page 30: ...lfunctions and Mes sages Blow Down Fault Sample Display Status Safety interlock is closed Humidifier is operating with 1 step control Safety interlock activated i e by Max Hygrostat Humidifier is on s...

Page 31: ...rating Mode press or until Nameplate appears in the display press and then press or until the desired value appears on the display Electronic Name Plate S1 Cylinder number S2 Nominal capacity kg h S3...

Page 32: ...own parameter Once access to the Parameter Settings menu is gained by entering access code 010 an expanded set of parameters is available in com parison to access without a code entry See following pa...

Page 33: ...eters 010 D4 Supply fan Supply Fan Automatic Con tinuous Operation Parameter Setting Steam Bath Parameters 010 D5 limitation of operating time 0 255 h 0 is Factory setting off Parameter Setting Steam...

Page 34: ...tting Parameter Settings Steam Bath Parameters 010 G7 Hysteresis C max 0 25 K 10 K Factory Setting Parameter Settings Steam Bath Parameters 010 G8 Fan run on time 0 999 min 0 min Factory Setting Param...

Page 35: ...played in the 1st line of the display also see illustration in Section Operational Conditions Dependent on Unit Type and readout values are displayed in the 2nd and 3rd lines of the display also see i...

Page 36: ...inuous Operation When in continuous operation the fan runs independently of the tem perature in the steam bath In this setting you use the control switch to simultaneously switch the fan and the steam...

Page 37: ...ature falls below the set value Also see Parameters Steam Bath C Set Value G2 and Hysteresis fan G3 On Continuous Operation When in continuous operation the fan runs independently of the tem perature...

Page 38: ...2 2 2 Hysteresis Controller G1 Using this parameter you can modify the differential between the acti vation and deactivation points of the temperature controller The steam generator shuts off at a te...

Page 39: ...t be entered press press press select the Steam Bath Parameters submenu with or enter the Steam Bath Parameters submenu with select Parameter G2 Steam Bath C Set Value with or enable Parameter G2 with...

Page 40: ...K The fan switches off at 43 C The preset value is 1 K Values between 0 and 10 K are possible 6 2 2 5 Time Essence Injection G4 This parameter is used to set the duration sec of essence delivery Valu...

Page 41: ...possible The preset value is 10 K 6 2 2 9 Fan Run On Time G8 With this parameter you determine if and how long the fan should run after the safety interlock opens Using Fan Run On Time G8 when Exhaus...

Page 42: ...preset value is 0 6 2 2 11 Hysteresis Supply Fan G13 The fan is activated until the programmed value Steam Bath C Set Value G2 Hysteresis Supply Fan G13 is reached If the tempera ture rises above this...

Page 43: ...70 press in Operating Mode press or until Commissioning Parameters appears in the display press press press press press press or until the Operation Mode Parameters submenu appears in the display pre...

Page 44: ...as shown below green LED is still blinking press press press or until Parameter Settings appears in the display press press press press Steam Generation Output Limitation P1 000 ESC Steam Generation...

Page 45: ...At Parameter A4 Stand By Blow Down the time period is set after which the complete blow down is automatically performed Water will not be fed into the cylinder until a new demand signal is received Pa...

Page 46: ...f A17 Yes E1 Xp PI Controller Boosting PI controller 100 E1 Xp 0 100 E2 Tn PI Controller Reset Time PI controller Tn 0 255 sec E5 Base Relay The base relay provides a potentialfree two way contact at...

Page 47: ...parameter one specifies how many solenoid valve cycles occur before a partial blow down is performed The preset value should only be modified in consultation with HygroMatik H2 Time Partial Blow Down...

Page 48: ...1 It is recommended to swap the main contactor and to put the message back The programming sequence is done in a manner similar to the parameter P3 Reset Service Interval On reaching the number of ope...

Page 49: ...ible settings with By pressing the choosen setting is stored If a daily or weekly timer mode is choosen press for putting in the respective switch on and switch off times hh mm T1 and T2 weekly operat...

Page 50: ...C Value L11 with or Confirm selection with Operational Conditions dependent on unit type The display shows the following operational conditions Readout L15 Y1 solenoid valve operation cycles L14 K1 ma...

Page 51: ...wn Set the time period using Parameter Stand By Draining A4 Partial Blow Down In order to dilute the concentration of the cylinder water the control regularly performs a partial blow down FullBlow Dow...

Page 52: ...d of the Basic DS display Chapters User Mode Communication with the Control Comfort DS Comfort Plus DS and Operating Mode Advanced Communication wiht the Control Comfort DS Comfort Plus DS do not appl...

Page 53: ...ee Section Malfunctions and Messages Conditions 7 2 Basic DS Main PCB Also see the detailed illustration of the main PCB in chapter Basic PCB Connections On the main PCB jumper strip JP1 and two poten...

Page 54: ...by the let ters A to L 7 3 1 Brief Description of Jumpers Jumper Jumper Function A jumper has to be open B jumper has to be open C jumper has to be open D Stand by Draining Off E Main contactor switch...

Page 55: ...er open standard setting Main contactor off Jumper jumpered The setting main contactor off specifies that the electrodes are dis connected from the power supply during blow down This setting may be ad...

Page 56: ...rtial cylinder drainage partial blow down see above the control also performs a complete blow down every 5 8 days of con tinuous operation If feed water with very low conductivity is used very low sal...

Page 57: ...jumper may not be jumpered or only jumpered after consultation with HygroMatik Jumper E and J inverted After the preprogrammed number of operations of the main contactor K1 the HygroMatik control pro...

Page 58: ...vis able The following may apply very high conductivity of feed water longer pump run time very low conductivity of feed water shorter pump run time Please get in contact with HygroMatik before modify...

Page 59: ...3 4 2 Humidification The message humidification can be accessed directly on the main contactor as specified in the wiring diagram 7 3 4 3 Signal Output On the main PCB a signal output is located at t...

Page 60: ...r longer than 5 minutes the control displays Fault C sensor Fault C Max If the recorded temperature is higher than the maximum allowed cabin temperature for longer than 60 seconds the control displays...

Page 61: ...vel adjustment in HeaterLine type humidifiers is performed using two float switches amd three reed contacts If the control regis ters that the reed contacts have switched on or off in the wrong sequen...

Page 62: ...in contactor should have been deactivated the control displays Fault Main Contactor The maximum water level message is typically displayed only when the main contactor is activated i e if steam is req...

Page 63: ...ature sensor is 800 1000 mm above the bench surface about the head height of the steam bather Risk of scalding due to high steam temperature effected by tem perature sensor manipulation Do not cover t...

Page 64: ...r than 1 7m Install suction pipe between peristaltic pump 2 and essence reservoir 3 Install essence return line between peristaltic pump 2 and essence reservoir 3 only valid for peristaltic pump type...

Page 65: ...bove The peristaltic pump is protected by a 2 5 A micro fuse not valid for steam generators type C01 and C02 Connection with 230V Peristaltic Pump type EPlogic with own control logic option The perist...

Page 66: ...In the steam bath the supply fan should be installed down low and across from the exhaust vent 9 4 1 Connection for 24V Steam Bath Exhaust Fan Optional Connect fan cables to the designated terminals 1...

Page 67: ...30V and connect sup ply fan cable to terminals 20 and 22 230V The maximum contact load per fan is 40 W 9 5 Cabin Light Installation Optional Cabin lighting may also be connected to the steam generator...

Page 68: ...is switched when the supply fan should be active Urspr Ers d Ers f Blatt 1 von 1 Bl Zeichnung Nr Benennung Datei steam bath option 230V for C01 C02 S 043214 S 043200C 001 HYGROMATIK Lise Meitner Str...

Page 69: ...switch is to be connected across terminals 1 and 2 With the switch closed the steam generator is operative When opening the con tact across terminals 1 and 2 the steam generator ceases operation The w...

Page 70: ...A Page 70 Ensure proper contact specification Contacts must be potential free and rated for 230 VAC switching Risk of electrical shock hazard Within the steam cabin only save low voltage 24V may be us...

Page 71: ...0V exhaust fan for C01 and C02 the switching message Collective Fault is not available Humidification The message humidification can be directly accessed from the main contactor as indicated in the wi...

Page 72: ...holes on the signal relay PCB line up with the internal thread bolts main PCB side Secure the signal relay PCB with the two screws provided Signal Relay Contact Contacts Parameter for Selecting Switc...

Page 73: ...This step checks pump operation and partial water exchange during restart applies only to electrode steam humidi fiers After self tests are completed the display reads If the cabin temperature is a be...

Page 74: ...Water level in the cylinder sinks very slowly even though blow down pump flushes out water Check solenoid valve Blow down pump operates but no water is pumped out i e the cylinder drain is blocked Th...

Page 75: ...cylinder X X Fault filling Unit shuts off auto matically Solenoid valve or feed line is fouled or defec tive Clean or replace solenoid valve or feed line Defective coil Measure coil and replace Water...

Page 76: ...Fault C Max Unit shuts off auto matically Heat buildup in the cabin Ensure continuous heat removal Additional heat source in the steam cabin Excessive power retention check Parameter G9 X Fault Activa...

Page 77: ...mput is interrupted Possible causes Continous steam production and increasing water conductivity can cause the control lamp to switch off automatically after a period of operation time nominal output...

Page 78: ...the short term Replace main contactor See parameter description P11 re set main contactor interval for Comfort Comfort Plus control or Brief Description of Jumpers for Basic control X X Safety stop P...

Page 79: ...g a signal test and a steam requirement test may give additional information about the cause of the malfunction See Section System Test If the temperature exceeds the set desired value no steam demand...

Page 80: ...Adjustment Actual Temperature Value G0 Essence delivery into the steam bath is absent or insuffi cient No essence in reservoir Replenish essence Essence injector has not been activated Activate essenc...

Page 81: ...unit manual X X No steam is exiting the steam manifold Water leaks period ically from the drain hose while the pump is not run ning false steam direction installation waterbag Excess pressure in duct...

Page 82: ...t HygroMatik Blow down pump is not working properly or is defective Deactivate the unit immediately to prevent it from being damaged Perform maintenance Replace electrodes Clean steam cylinder Check w...

Page 83: ...sensor electrode input ST2 9 main contactor output ST1 10 pump output ST1 11 solenoid valve output ST1 15 16 main PCB power supply ST1 16 blow down pump power supply ST1 19 17 18 semiconductor relay S...

Page 84: ...SPA Page 84...

Page 85: ...ctor max 70 W 230 V 300 mA 20 21 Exhaust Fan max 40 W 230 V 175 mA 20 22 Supply Fan max 40 W 230 V 175 mA 44 45 Light 40 W 230 V 175 mA Wiring Diagram Legend Designation Specification B1 Max Water Lev...

Page 86: ...S1a b K1 1 2 3 4 5 6 X1 L1 L2 L3 L3 N PE 7 8 Standard 400 3 N 50 60Hz input temerature sensor Eingang Temperaturf hler Meldung Befeuchten signal humidifing ST7 ST5 17 18 7 6 29 30 28 ST2 15 42 4 3 5...

Page 87: ...te oder An Aus Fernschalter oder Br cke Y1 M M1 S1b S1a input temerature sensor Eingang Temperaturf hler K1 1 6A F1 ST7 ST5 17 18 7 6 29 30 28 ST2 15 42 4 3 5 2 9 10 11 16 13 12 Basis Platine basic el...

Page 88: ...istungsteil located at middle plate an Ger temittelwand solid state relay Halbleiterrelais solid state relay 2 in HL 30 45 Halbleiterrelais 2 in HL 30 45 thermo switch for each Thermow chter twice in...

Page 89: ...lbleiterrelais an der Ger te Mittelwand solid state relay located at middle plate Halbleiterrelais an der Ger te Mittelwand R1 R4 in HL24 4 5 KW Heizk rper heating element R1 R4 in HL36 6 75 KW Heizk...

Page 90: ...08 04 Lue 13 Duftstoffgeber essence 24V 9 Licht light 24V 15 Abl fter exhaust fan 24V 11 Zul fter fan 24V 12 1 6A F4 10 1 6A F5 10 1 6A OPTION 24V F6 14 230V 24V T1 2 5A F3 8 1 N OPTION 230V 17 230V...

Page 91: ...age 91 JQW _ J j q q W W WQJ _ q q _ WQJ WQJ J j J j W _ W _ J WQJ W WQJ WQJ _ _ WQJ WQJ Note The steam generator is only operationable if the contact across terminal 1 and 2 the safety interlock is c...

Page 92: ...SPA Page 92 W JQW _ J j q q W _ W _ W _ W W W _ W J WQJ WQJ _ _ WQJ...

Page 93: ...93 b JQW _ J j q q W _ q W W j J j WQJ WQJ J J W WQJ _ _ _ WQJ WQJ _ _ WQJ WQJ WQJ _ WQJ _ Note The steam generator is only operationable if the contact across terminal 1 and 2 the safety interlock i...

Page 94: ...crosses Option 24V B 0623095 for C10 or HY 05 08 Basic and Comfort Option 24V B 0623097 for C17 30 or HY 13 23 Basic aund Comfort Option 24V B 0623103 for C45 58 or HY 30 45 Basic aund Comfort Option...

Page 95: ...604067 T piece 2 x DN40 1 x DN6 VA for essence feed into the steam hose B 2604069 Angle elbow DN25 90 VA E 2604030 Angle elbow DN40 90 VA E 2604036 Steam Hose DN25 E 2604012 Steam Hose DN40 E 2604013...

Page 96: ...SPA Page 96 Power Parameters System settings System test Desired Temperature Value...

Page 97: ...voltages upon request Electrode Steam Generator Type HyLine HY05 HY08 HY13 HY17 HY23 HY30 HY45 Steam Output kg h 5 8 13 17 23 30 45 Power Rating kW 3 8 6 0 9 8 12 8 17 3 22 5 33 8 Power Consumption A...

Page 98: ...Lise Meitner Str 3 D 24558 Henstedt Ulzburg Phone 49 0 4193 895 0 Fax 33 eMail hy hygromatik de www hygromatik com A member of the Group...

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