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P/N 42-9540 11/12 Copyright 2012 Hydrotherm

Page 2 

KN INSTALLATION INSTRUCTIONS FOR VENT AND AIR PIPING

The Hydrotherm 

KN 

boiler — Vent and air piping options

Vent and air piping, general

Pages 2, 3 and  4 are a brief overview of the options for vent and air piping confi gurations. Page 3 and 4 
gives a summary and brief list of requirements for each of the vent/air confi guration options.

When air is taken from the boiler room (no air pipe connected to the boiler air inlet fi tt ing), follow the 
instructions in the 

K N

 Boiler manual to ensure the boiler room has proper openings for combustion air 

and ventilation.

Vent piping

Category II & IV venting only

Category IV Individual Vent: All 

K N

 boilers require vent piping listed for use in pressurized, 

condensing operation. Use only the materials specifi ed in this manual. Category II Common Vent: 
Cosult factory when common venting multiple boilers and/or use an engineered venting system 
solution.

Vent pipe options

Use only Heat-fab Saf-T Vent® EZ Seal vent pipe and components. You will fi nd specifi c component 
information for each confi guration in this manual.

Vent pipe joint assembly

EZ Seal vent piping use a silicon rubber ring-style gasket in each joint. Joints are secured using metal tabs 
that wrap around a ring on the adjacent piping component for Heat-fab vent pipe, or gear clamps for vent 
pipe. Never use screws in the vent piping. Screws are only applied to the air piping portion of Heat-fab SC 
concentric vent, used for concentric vent/air sidewall terminations.

Air piping

Air options

Combustion air can be piped through the side wall or through the roof of the building. Sidewall air intake 
can be done with either through-the-roof or sidewall venting. See the next page for a summary of each 
confi guration.

Air piping materials

Th e best choices for air piping are PVC, CPVC or ABS. Th ese materials are easy to work with and yield 
a clean fi nal appearance. Joint sealing is easier than other methods because it only requires use of the 
standard joint sealant for the type of plastic pipe used. And there are not horizontal seams requiring 
sealing like on metal air piping.

Other materials suitable for combustion air venting are galvanized pipe, aluminum pipe and fl exible 
aluminum pipe. All joints, including the seams, of these piping materials must be sealed with silicone 
adhesive sealant, such as Dow Corning 732.

Terminations

Through-the-roof terminations

Both vent and air piping must terminate with a Heat-fab rain cap.

Sidewall terminations

Vent and air pipes can be individually terminated using Heat-fab termination elbows with built-in screen, 
or concentrically terminated using Heat-fab type SC concentric vent/air pipe (only when using Heat-fab 
vent piping)  termination components as given in this manual.

Heat-fab

EZ Seal

Joint

Assembly

Summary of Contents for KN-2

Page 1: ...stantial property damage The boiler can only be operated with a dust freeairsupply Followtheinstructionmanualprocedurestoductairtotheboilerairintake Iftheboilerhasbeencontaminatedbyoperation with cont...

Page 2: ...pingcomponentforHeat fabventpipe orgearclampsforvent pipe Neverusescrewsintheventpiping ScrewsareonlyappliedtotheairpipingportionofHeat fabSC concentric vent used for concentric vent air sidewall term...

Page 3: ...KN 2 Vent components Heat Fab KN 4 Vent components Heat Fab Vent piping components incl supports thimbles etc EZ Seal 3 inch Vent piping components incl supports thimbles etc EZ Seal 4 inch Rain cap...

Page 4: ...s Heat Fab Air components Heat Fab Termination elbow Same as vent termination Termination elbow Same as vent termination Air piping components also supports thimbles etc 3 inch PVC CPVC ABS galvanized...

Page 5: ...rials could result in vent system failure Exposed vent pipe poses a potential burn hazard to people and pets Insulate or shield the pipe where necessary to prevent risk Never drill through or install...

Page 6: ...piping completely DO NOT use the boiler vent connection to support the vent piping Provide support straps from the ceiling and pedestal supports from the floor utilize noncombustible saddle This is re...

Page 7: ...operly install the vent piping could result in flue gas leakage causing possible severe personal injury death or substantial property damage Code compliance Follow all applicable local codes when inst...

Page 8: ...se installations 3 4 Support the vent piping completely DO NOT use the boiler vent connection to support the vent piping Provide support straps from the ceiling and pedestal supports from the floor ut...

Page 9: ...ding flexible aluminum duct if desired Whenusingmetallicpiping sealallofthelongitudinalseamjointsin addition to the component joints Attach the air piping to the boiler air connection requiring use of...

Page 10: ...ar clamp manufactured by the vent manufacturer see Table 2 Slide the clamp over the male end of the pipe after the pipe has been inserted from outside From the inside pull the pipe so it is firmly aga...

Page 11: ...roperly install the vent piping could result in flue gas leakage causing possible severe personal injury death or substantial property damage Code compliance Follow all applicable local codes when ins...

Page 12: ...3 4 Support the vent piping completely DO NOT use the boiler vent connection to support the vent piping Provide support straps from the ceiling and pedestal supports from the floor utilizing noncombus...

Page 13: ...ping sealallofthelongitudinalseamjointsin addition to the component joints Attach the air piping to the boiler air connection requiring use of silicone RTV to seal the connection If the boiler room ai...

Page 14: ...If a longer length is required use a length of EZ Seal long enough for the application Attach the air piping to the male end bottom end of the stainless steel pipe C Roof penetration components Use th...

Page 15: ...ode compliance Follow all applicable local codes when installing the vent system Where codes differ from this manual followcoderequirements ContactHydrothermifyou have any questions regarding the inst...

Page 16: ...late the vent piping where it passes through unheated areas to prevent condensate freeze up Do not insulate the within 18 inches of the termination when it passes through a combustible wall If the pip...

Page 17: ...application Insert the pipe from OUTSIDE male end first The pipe will stop at the raised section of the female end C Gear clamp Use a hose clamp or a gear clamp manufactured by the vent manufacturer s...

Page 18: ...IONS FOR VENT AND AIR PIPING Figure 12 Termination minimum clearances Vent piped through a side wall combustion air from the boiler room cont 4 Figure 13 Using external piping to raise the termination...

Page 19: ...ual followcoderequirements ContactHydrothermifyou have any questions regarding the installation Terminate the vent and air piping following the guidelines in this manual Avoid vent termination locatio...

Page 20: ...ler Install at least one support on every horizontal run For horizontal runs longer than 5 feet 1 5 m install a support every 3 feet 0 9 m Ventpipingcannotbesupportedfromabove suchasrelyingonroofjacks...

Page 21: ...IDE male end first The pipe will stop at the raised section of the female end C Gear clamp Use a hose clamp or a gear clamp manufactured by the vent manufacturer see Table 5 Slide the clamp over the m...

Page 22: ...16 Vent termination minimum clearances see Figure 18 for required spacing between vent and air terminations Figure 17 Using external piping to raise the termination Figure 18 Minimum spacing between v...

Page 23: ...s likely to be affectedbywinds snowdrifts peopleandpets Protectbuilding materials and vegetation from degradation caused by the flue gases and condensation Vent piping see Figure 19 1 Boiler vent conn...

Page 24: ...on every horizontal run For horizontal runs longer than 5 feet 1 5 m install a support every 3 feet 0 9 m Ventpipingcannotbesupportedfromabove suchasrelyingonroofjacksections You must install supports...

Page 25: ...nd the pipe B Length of concentric vent pipe Use a 1 foot length of vent pipe as listed in Table 6 unless the wall penetration quires a longer length If a longer length is required use a length of Hea...

Page 26: ...e wall concentric termination cont 6 Figure 21 Termination minimum clearances see Figure 22 for required spacing between terminations Figure 22 Minimum spacing between terminations terminations must a...

Page 27: ...P N 42 9540 11 12 Copyright 2012 Hydrotherm Page 27 KN INSTALLATION INSTRUCTIONS FOR VENT AND AIR PIPING 7...

Page 28: ...IN UNITED STATES 260 NORTH ELM ST WESTFIELD MA 01085 413 564 5515 FAX 413 568 9613 IN CANADA 7555 TRANMERE DRIVE MISSISSAUGA ONT L5S 1L4 905 672 2991 FAX 905 672 2883 www hydrothermkn com...

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