HydroTherm KN-2 Installation Instructions Manual Download Page 21

P/N 42-9540 11/12 Copyright 2012 Hydrotherm

Page 21 

KN INSTALLATION INSTRUCTIONS FOR VENT AND AIR PIPING

Vent and air piped through a side wall 

(separate terminations)

5

Figure 15 

Termination minimum clearances

7 — Sidewall termination assemblies

 

(see Figure 15)

 

See Table 5 for part numbers of the sidewall termination components required for 
EZ-Seal vent pipe installations. Th e vent termination must be constructed using 
the stainless steel vent materials listed in Table 5 to ensure the confi guration is 
correct. DO NOT terminate the air piping with any other method.

A. 

Wall thimble

 — Use only the thimble listed in Table 5. Th e hole in the 

thimble will prevent the pipe length (

B

) from being pushed inward. Th e 

raised portion of the pipe female end is too large to pass through the hole in 
the thimble. Follow the vent pipe manufacturer’s instructions supplied with 
the thimble. If the wall thimble isn’t long enough for the application, follow the 
vent manufacturer’s instructions to add an extension.

Noncombustible walls

 — For noncombustible walls ONLY, you can omit 

the thimble. For this option, 

attach a storm collar on both the inside and 

outside walls at the penetration

. Before att aching the collars, seal around 

the vent pipe thoroughly with silicone RTV to prevent air leakage or insect 
access. Th e storm collar tightens around the vent pipe with a gear clamp. Th is 
prevents movement of the fi nished assembly. You will still need to use the 
length of vent pipe and the termination elbow described below. 

Air intake termination alternate construction

 — Air pipe terminations 

can be installed without thimbles through all walls, whether combustible or 
noncombustible. Th e termination assemblies 

must use storm collars

 as 

described above for vent piping through noncombustible walls.

B.  Length of vent pipe

 — Use a 1-foot length of vent pipe as listed in Table 5 

unless the wall penetration quires a longer length. If a longer length is required, 
use a length of EZ-Seal long enough for the application.

Insert the pipe from OUTSIDE, male end fi rst. Th e pipe will stop at the raised 
section of the female end. 

C. Gear 

clamp

 — Use a hose clamp or a gear clamp manufactured by the vent 

manufacturer (see Table 5).

Slide the clamp over the male end of the pipe aft er the pipe has been inserted 
from outside.

From the inside, pull the pipe so it is fi rmly against the outside plate.

Push the gear clamp against the inside plate and tighten securely. Th is will 
prevent the termination assembly from being pushed outward.

D. Termination elbows

 — Use only the termination elbows listed in Table 5. 

Th e elbows must be pointed downward.

Before inserting the male end of the elbow into the pipe, apply a bead of 
silicone RTV and spread around the end.

Insert the termination elbow and secure using the vent pipe manufacturer’s 
joint assembly procedure.

Termination location — Install the vent pipe termination where it meets the 
minimum clearances shown in Figure 16 and minimum spacing to air intakes 
as shown in Figure 18.

Exiting below grade or snow line

 — See Figure 17. When the vent pipe 

must exit the building below grade or below the minimum height for the 
termination elbow, install vertical piping as necessary for the termination 
elbow to be high enough to meet the minimum clearances of Figure 16. Make 
sure to support the piping using wall brackets available from the vent pipe 
manufacturer.

If the vent pipe extends more than 3 feet 

(0.9 m)

, insulate the external portion 

of the pipe and fi tt ings with at least 1/2-inch closed-cell foam polyolefi n pipe 
insulation. Air pipes do not have to be insulated.

 

Spacing between vent and air terminations

 — Place 

all vent and air terminations so they meet the clearances 
shown in Figure 17. requires a longer length. If a longer 
length is required, use a length of EZ-Seal long enough for 
the application.

Multiple boiler installations

 

Install multiple vent and air terminations through the side 
wall following all guidelines for single-vent/air installations.

 

Install the terminations so they are no closer than 12 inches 

(305 mm)

 on centers and all terminations comply with 

minimum clearances shown in Figure 16 and Figure 18.

 

See Figure 18 for relative placement of vent and air terminals 
to ensure suffi  cient clearance.

Summary of Contents for KN-2

Page 1: ...stantial property damage The boiler can only be operated with a dust freeairsupply Followtheinstructionmanualprocedurestoductairtotheboilerairintake Iftheboilerhasbeencontaminatedbyoperation with cont...

Page 2: ...pingcomponentforHeat fabventpipe orgearclampsforvent pipe Neverusescrewsintheventpiping ScrewsareonlyappliedtotheairpipingportionofHeat fabSC concentric vent used for concentric vent air sidewall term...

Page 3: ...KN 2 Vent components Heat Fab KN 4 Vent components Heat Fab Vent piping components incl supports thimbles etc EZ Seal 3 inch Vent piping components incl supports thimbles etc EZ Seal 4 inch Rain cap...

Page 4: ...s Heat Fab Air components Heat Fab Termination elbow Same as vent termination Termination elbow Same as vent termination Air piping components also supports thimbles etc 3 inch PVC CPVC ABS galvanized...

Page 5: ...rials could result in vent system failure Exposed vent pipe poses a potential burn hazard to people and pets Insulate or shield the pipe where necessary to prevent risk Never drill through or install...

Page 6: ...piping completely DO NOT use the boiler vent connection to support the vent piping Provide support straps from the ceiling and pedestal supports from the floor utilize noncombustible saddle This is re...

Page 7: ...operly install the vent piping could result in flue gas leakage causing possible severe personal injury death or substantial property damage Code compliance Follow all applicable local codes when inst...

Page 8: ...se installations 3 4 Support the vent piping completely DO NOT use the boiler vent connection to support the vent piping Provide support straps from the ceiling and pedestal supports from the floor ut...

Page 9: ...ding flexible aluminum duct if desired Whenusingmetallicpiping sealallofthelongitudinalseamjointsin addition to the component joints Attach the air piping to the boiler air connection requiring use of...

Page 10: ...ar clamp manufactured by the vent manufacturer see Table 2 Slide the clamp over the male end of the pipe after the pipe has been inserted from outside From the inside pull the pipe so it is firmly aga...

Page 11: ...roperly install the vent piping could result in flue gas leakage causing possible severe personal injury death or substantial property damage Code compliance Follow all applicable local codes when ins...

Page 12: ...3 4 Support the vent piping completely DO NOT use the boiler vent connection to support the vent piping Provide support straps from the ceiling and pedestal supports from the floor utilizing noncombus...

Page 13: ...ping sealallofthelongitudinalseamjointsin addition to the component joints Attach the air piping to the boiler air connection requiring use of silicone RTV to seal the connection If the boiler room ai...

Page 14: ...If a longer length is required use a length of EZ Seal long enough for the application Attach the air piping to the male end bottom end of the stainless steel pipe C Roof penetration components Use th...

Page 15: ...ode compliance Follow all applicable local codes when installing the vent system Where codes differ from this manual followcoderequirements ContactHydrothermifyou have any questions regarding the inst...

Page 16: ...late the vent piping where it passes through unheated areas to prevent condensate freeze up Do not insulate the within 18 inches of the termination when it passes through a combustible wall If the pip...

Page 17: ...application Insert the pipe from OUTSIDE male end first The pipe will stop at the raised section of the female end C Gear clamp Use a hose clamp or a gear clamp manufactured by the vent manufacturer s...

Page 18: ...IONS FOR VENT AND AIR PIPING Figure 12 Termination minimum clearances Vent piped through a side wall combustion air from the boiler room cont 4 Figure 13 Using external piping to raise the termination...

Page 19: ...ual followcoderequirements ContactHydrothermifyou have any questions regarding the installation Terminate the vent and air piping following the guidelines in this manual Avoid vent termination locatio...

Page 20: ...ler Install at least one support on every horizontal run For horizontal runs longer than 5 feet 1 5 m install a support every 3 feet 0 9 m Ventpipingcannotbesupportedfromabove suchasrelyingonroofjacks...

Page 21: ...IDE male end first The pipe will stop at the raised section of the female end C Gear clamp Use a hose clamp or a gear clamp manufactured by the vent manufacturer see Table 5 Slide the clamp over the m...

Page 22: ...16 Vent termination minimum clearances see Figure 18 for required spacing between vent and air terminations Figure 17 Using external piping to raise the termination Figure 18 Minimum spacing between v...

Page 23: ...s likely to be affectedbywinds snowdrifts peopleandpets Protectbuilding materials and vegetation from degradation caused by the flue gases and condensation Vent piping see Figure 19 1 Boiler vent conn...

Page 24: ...on every horizontal run For horizontal runs longer than 5 feet 1 5 m install a support every 3 feet 0 9 m Ventpipingcannotbesupportedfromabove suchasrelyingonroofjacksections You must install supports...

Page 25: ...nd the pipe B Length of concentric vent pipe Use a 1 foot length of vent pipe as listed in Table 6 unless the wall penetration quires a longer length If a longer length is required use a length of Hea...

Page 26: ...e wall concentric termination cont 6 Figure 21 Termination minimum clearances see Figure 22 for required spacing between terminations Figure 22 Minimum spacing between terminations terminations must a...

Page 27: ...P N 42 9540 11 12 Copyright 2012 Hydrotherm Page 27 KN INSTALLATION INSTRUCTIONS FOR VENT AND AIR PIPING 7...

Page 28: ...IN UNITED STATES 260 NORTH ELM ST WESTFIELD MA 01085 413 564 5515 FAX 413 568 9613 IN CANADA 7555 TRANMERE DRIVE MISSISSAUGA ONT L5S 1L4 905 672 2991 FAX 905 672 2883 www hydrothermkn com...

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