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WARNING: NEVER LOOK DIRECTLY AT A LIGHTED UV LAMP.

ULTRAVIOLET RAYS CAN BE HARMFUL TO EYES.

ALWAYS SHUT OFF WATER TO SYSTEM AND DISCONNECT POWER WHEN SERVICING.

ASSEMBLY IS REQUIRED BEFORE INSTALLATION. FRAGILE PARTS INSIDE.

FOLLOW INSTRUCTIONS CAREFULLY!

The system must be installed in accordance with applicable city, country, and local plumbing codes.

UV products are designed to provide years of trouble-free service if properly maintained.

Retain these instructions for future reference.

MOUNTING BRACKET AND SYSTEM PLUMBING INSTALLATION

This Guide covers installation and maintenance of a basic “generic” system. Installer determines configuration of each system and must 

adapt these instructions to meet the specific requirements for that configuration. Specific component and assembly information is provided 

only for components that are unique to UV systems. All inter-component connections use standard plumbing components and tools.

INSTALL MOUNTING BRACKET

CAUTION:

   Do not use any damaged component.  

If damage is found, contact your dealer before 

proceeding.

1.  Unpack boxes and verify that all required components have been 

received (see Preparation section for your particular series). 

2. Inspect each component for damage. 

3. Determine location for installation of the UV system: 

 

a.  The UV UV System should be installed with the sumps 

oriented vertically. 

CAUTION:

   The UV system may be installed horizontally, but 

the quartz sleeve will be in a position that makes it 

susceptible to breakage.

 

b.  Mounting point should allow sufficient room above and 

below UV system to service the sumps and UV lamp 

without removing the UV system. 

 

The minimum space is:

 

UVB: 11” (above and below)

 

UV20, UVBB: 20” (above and below)

 

UV1: 10” (above and below)

 

ADDON: 10” or 20” (above) by model

4.  For ease of mounting, reduce the weight of the larger systems 

by removing the sumps and filters prior to installing the mounting 

bracket.

5.  Select a location and install the mounting bracket using the 

provided screws.

INSTALL SYSTEM PLUMBING

CAUTION:

   Water pressure must not exceed 75 psig (517 kPa) or 

a pressure regulator must be used. 

CAUTION:  

Do not install pump on outlet side of system as 

damage to the quartz sleeve may occur. If pump is 

required, install it on inlet side of system and verify 

output pressure does not exceed 75 psig (517 kPa).

CAUTION:  

Warranty is void if the unit is used with pressure 

exceeding 75 psig (517 kPa). Higher pressures may 

damage equipment and may not allow for proper 

exposure time with UV lamp or both.

CAUTION:

   The system will not function properly if water flow is 

reversed. See the Exploded Schematic for your model 

on the following 

1. Turn off source water supply.

CAUTION: 

   UV recommends using only plastic fittings to connect 

the inlet and outlet ports of the UV system. Use of 

metal male fittings inside of plastic female threaded 

heads voids the warranty.

CAUTION: 

   Do not over tighten fittings connected to inlet/outlet 

ports of the UV system.

2.  Connect inlet of UV system to source water supply using proper 

fittings and thread sealing tape.

3.  Connect outlet of UV system to water distribution lines using 

proper fittings and thread sealing tape.

CAUTION: 

   Do not install clear or translucent tubing on the outlet 

side.

4.  See appropriate System Assembly and Activation Procedures for 

your system to complete installation.

Summary of Contents for Aqua Flo ADDON Series

Page 1: ...INSTALLATION MANUAL OWNER S GUIDE ULTRAVIOLET WATER TREATMENT SYSTEMS UVB SERIES UV20 SERIES UVBB SERIES RACK SYSTEM UV1 SERIES ADDON SERIES 36103017 Rev 07 16...

Page 2: ......

Page 3: ...________________ 8 INSTALL ULTRAVIOLET LIGHT AND FILTERS______________________________________________ 8 9 ACTIVATE SYSTEM___________________________________________________________________ 9 SERVICE...

Page 4: ...and create active sites where pollutants can be collected by adsorption These new sites dramatically increase the total surface area and capacity of each granule WHAT IS ADSORPTION Adsorption is the p...

Page 5: ...quartz sleeve UV Lamp Replacement Lamps must be changed every twelve months While UV lamps rarely burn out they do lose their disinfection power Use only UV UV lamps as they are specifically designed...

Page 6: ...V system to service the sumps and UV lamp without removing the UV system The minimum space is UVB 11 above and below UV20 UVBB 20 above and below UV1 10 above and below ADDON 10 or 20 above by model 4...

Page 7: ...ing Item 15 resistance will be felt Remove protective bag from quartz sleeve 5 Remove EPCB Carbon Filter Item 3 and EPCB Sleeve Item 24 from sump and set aside 6 For UVB2 and UVB3 Models only Remove S...

Page 8: ...outlet If the LED Indicator Item 8 does not light up within one minute verify UV lamp is securely plugged into UV control module and safety plunger rod is in place see Note in Step 9 above It is norma...

Page 9: ...2800031 15 O Ring Quartz Sleeve Standard 34202021 16 Lamp UV 11 36002017 17 Sleeve Quartz 11 w O Rings 36003034 18 Rod Safety Plunger 22401015 19 Spacer Bushing 10 20 22401016 20 Head Filter 3 4 10 20...

Page 10: ...tion 4 Insert quartz sleeve into the UV head As quartz sleeve passes the O Ring Item 15 resistance will be felt Remove protective bag from quartz sleeve 5 For UV20 2 and UV20 3 Models only Remove Sump...

Page 11: ...the LED Indicator Item 8 does not light up within one minute verify UV lamp is securely plugged into UV control module and safety plunger rod is in place see Note in Step 8 above It is normal for the...

Page 12: ...1 14 Washer 14 Nylon 32800031 15 O Ring Quartz Sleeve Standard 34202021 16 Lamp UV 20 36002018 17 Sleeve Quartz 20 with O Rings 36003035 18 Rod Safety Plunger 22401015 19 Spacer Bushing 10 20 22401016...

Page 13: ...from quartz sleeve NOTE Wipe all fingerprints and excessive lubricant from quartz sleeve with isopropyl alcohol 6 For UVBB 2 and UVBB 3 Models only Remove Sump Item 1 from Filter Head Item 20 Remove F...

Page 14: ...When an ultraviolet water treatment system is unused for several hours water within system could become warm This is a normal condition To cool the water dispense water from system NOTE System is now...

Page 15: ...trol BB 44302403 11 Screw 6 32 x 3 8 32701063 12 Screw 14 x 1 32701060 13 Screw 5 16 x 1 1 4 32701074 14 Washer 5 16 32800029 15 O Ring Quartz Sleeve BB 34202022 16 Lamp UV 20 36002018 17 Sleeve Quart...

Page 16: ...6 nuts securing corner braces INSTALL UV SYSTEM TO RACK NOTE Items in this section refer to Figure 5 NOTE Figures 5 and 6 provide examples of configurations that may be applied to your UV system These...

Page 17: ...stem Configuration and Component Parts Initial Installation DATE INSTALLED SYSTEM OUTPUT RATING LPM GPM CONFIGURATION SERIES SERIES TO PARALLEL PARALLEL PARALLEL TO SERIES MODULE 1 TYPE UV PART NUMBER...

Page 18: ...r pin socket that is connected to the UV Control Item 11 8 Carefully insert the UV lamp through mounting bracket into the quartz sleeve as far as possible NOTE End of UV lamp will touch bottom of quar...

Page 19: ...rol with Finish Cap 40200080 12 Bushing Spacer 10 SL 22401017 13 Cap Finish c w Control 14 Sleeve Quartz 10 with O Rings 36003033 15 Sleeve Teflon 30120506 16 O Ring Quartz Sleeve UV1 34202020 17 Lamp...

Page 20: ...they will over tighten and may damage sump Take care not to cut or pinch Addon Sump Gasket Item 2 1 For ADDON 1GPM Model Only Remove Collar Item 15 from UV Head Item 5 NOTE Wipe all fingerprints and...

Page 21: ...f UV lamp shortens lamp life and UV lamp requires a warm up period of 1 2 minutes 2 Turn on water supply and check for leaks If there are leakages in the quick connect fittings check for the O ring pl...

Page 22: ...p 40200080 11 Retainer O Ring Cap Finish c w Control 22401012 12 Sleeve Quartz 10 with O Rings 13 Sleeve Quartz 11 with O Rings 36003034 13A Sleeve Quartz 20 with O Rings 36003035 14 Tube Delivery 1gp...

Page 23: ...nents 11 Place a small amount of silicone based O ring lubricant on the filter sump O ring Install the O ring into the filter sump groove DISINFECTION PROCEDURE CAUTION WEAR SAFETY GLASSES AND SANITAR...

Page 24: ...V head Do not get the UV control module or connectors wet 3 Remove sump from UV head and set aside CAUTION Do not touch quartz sleeve or UV lamp with bare hands Fingerprints will reduce the effectiven...

Page 25: ...packet on the outside of the open end of the quartz sleeve only on the area that will engage with the O ring CAUTION Apply even pressure to push the quartz sleeve into the UV head To avoid breakage m...

Page 26: ...VE FOR PRODUCT AND COMPONENTS DESCRIBED IN THIS LIMITED WARRANTY As a manufacturer we do not know the characteristics of your water supply The quality of water supplies may vary seasonally or over a p...

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