Hydromatic S Installation And Service Manual Download Page 9

9

Pump
Troubleshooting

WARNING:  Before  han dling
these  pumps  and  controls,
always  dis con nect  the  pow er
first.
Do  not  smoke  or  use  sparkable
electrical  de vic es  or  flames  in 
a  septic  (gas eous)  or  possible
septic sump.

Below  is  a  list  of  common 
prob lems and the probable causes:
Pump will not start.
1. No power to the mo tor. Check

for  blown  fuse  or  open  circuit
break er.

2. Selector  switch  may  be  in  the

Off position.

3. Control  circuit  trans form er

fuse may be blown.

4. Overload heater on start er may

be tripped. Push to reset.

Pump will not start and 
over load heaters trip.
1. Turn  off  power  and  check

motor  leads  with  Megger  or
ohmmeter for pos si ble ground.

2. Check  resistance  of  motor

wind ings. All  3  phases  should
show the same read ing.

3. If  no  grounds  exist  and  the

motor  windings  check  OK,
remove  pump  from  sump  and
check  for  clogged  or  blocked
impeller.

Pump  operates  with  se lec tor
switch in Hand position but will
not operate in Auto position.
1. This  indicates  trouble  in  the

float  level  control  or  the 
alternator relay.

2. To  check  for  defective  float

con trol,  put  selector  switch  in
Auto  position  and  turn  off
main  power.  Put  a  jump  wire
on  terminal  strip.  Turn  on
power  and  if  pump  starts,
trouble  is  in  float  con trol.
Replace control.

Pump runs but will not shut off.
1. Pump may be air locked. Turn

pump  off  and  let  set  for 
several minutes, then restart.

2. Lower  float  control  may  be

hung up in the closed po si tion.
Check  in  sump  to  be  sure 
control is free.

3. Selector  switch  may  be  in  the

Hand position.

Pump does not deliver prop er
capacity.
1. Discharge  gate  valve  may 

be 

partially 

closed 

or 

par tial ly clogged.

2. Check  valve  may  be  partially

clogged.  Raise  level  up  and
down to clear.

3. Pump  may  be  running  in

wrong  direction.  Low  speed
pumps  can  operate  in  re verse
direction  with out  much  noise
or vibration.

4. Discharge  head  may  be  too

high.  Check  total  head  with
gauge when pump is op er at ing.
Total  head  is  dis charge  gauge
pressure con vert ed to feet plus
vertical  height  from  water
level in sump to the center line
of pres sure gauge in discharge
line. Gauge should be installed
on  pump  side  of  all  valves. 
Multiply  gauge  pressure  in
pounds  by  2.31  to  get  head 
in feet.

5. If pump has been in service for

some  time  and  capacity  falls
off,  remove  pump  and  check
for wear or clogged impeller.

Motor  stops  and  then  re starts
after  short  period  but  overload
heaters in starter do not trip.
1. This  indicates  heat  sen sors  in

the  motor  are  tripping  due  to
ex ces sive  heat.  Impeller  may
be  par tial ly  clogged  giving  a
sus tained overload but not high
enough to trip overload heater
switch.

2. Motor  may  be  operating  out 

of  liquid  due  to  a  failed  level
control.  All  Hydromatic  S
submer sible 

motors 

can 

operate  for  ex tend ed  periods
out  of  water  without  burning
up  the  winding,  but  the 
heat  sensors  give  motor 
prolonged  life  by  controlling
winding temperature.

3. Pump  may  be  op er at ing  on 

a  short  cycle  due  to  sump
being  too  small  or  from  water
returning  to  sump  due  to  a
leaking check valve.

Summary of Contents for S

Page 1: ...25 304 1 2010 Pentair Pump Group Inc Installation and Service Manual NOTE To the installer Please make sure you provide this manual to the owner of the equipment or to the responsible party who maintains the system For use with product built with Regal Beloit Marathon motor ...

Page 2: ...erate without damage but the seal should be checked immediately after failure is indicated NOTE Failure to install such a device negates all warranties by Hydromatic Pump The S submersible pump is supplied for 1 and 3 phase and for 200 230 460 or 575 volts Pump is supplied with 30 feet of power cord and or 30 feet of auxiliary control cord Longer cable lengths can be furnished but must be specifie...

Page 3: ...controls one set at turn off one set at turn on for one pump one set at turn on for two pumps and one set at turn on for three pumps Pumps alternate each successive cycle Three pumps operate together only if sump level rises to the fourth control second override This control also brings on the third pump in case of failure of either or both of the first two pumps Alarm Controls The alarm level is ...

Page 4: ... between sump and panel a Walkie Talkie radio is useful Installing 3900 Mercury Switch Controls The controls are supported by a mounting bracket that is attached to sump wall or cover or to the NEMA 4 junction box Cord snubbers are used to hold the cord in place Control lever can be changed at any time by loosening the snubber and readjusting cord length In either simplex or duplex system the lowe...

Page 5: ...ed for use in making the installation All wires should be checked for grounds with an ohmmeter or Megger after the connections are made This is important as one grounded wire can cause considerable trouble Figure 1 CONNECTION DIAGRAM FOR LEADS IN MOTOR AND CONNECTION BOX Y WYE MOTOR CONNECTIONS 230 VOLTS 460 VOLTS GREEN GREEN L3 L2 L1 L3 L2 L1 3 2 1 9 8 7 6 5 4 3 2 1 9 8 7 6 5 4 HEAT SENSORS AND S...

Page 6: ...f operation 6 Turn both H O A switches to Auto position and allow sump to fill to the override control level 7 Turn both switches to Auto position and both pumps should start and operate together until level drops to turn off point 8 Repeat this operation cycle several times before leaving the job 9 Check voltage when pumps are operating and check the amp draw of each pump Check amps on each wire ...

Page 7: ...8 Drain oil from chamber If oil is clean and no water is present seals can be considered satisfactory to reuse 9 Check top bearing If clean and does not turn rough bearings can be reused and it is not necessary to completely dismantle pump to change bearings If bearings are damaged with dirt or heat they must be replaced See additional instructions on replacing seals and bearings Remember to reins...

Page 8: ...e This will force out lower seal if not already removed 9 Remove snap ring that holds upper seal Pull seal if it is free If not free it can be forced off when shaft is removed 10 Remove 4 bolts that hold bearing housing in place Set assembly in upright position and bump end of shaft on hardwood block This will push the bearing from the housing and will force upper seal from shaft 11 Use bearing pu...

Page 9: ...p in the closed position Check in sump to be sure control is free 3 Selector switch may be in the Hand position Pump does not deliver proper capacity 1 Discharge gate valve may be partially closed or partially clogged 2 Check valve may be partially clogged Raise level up and down to clear 3 Pump may be running in wrong direction Low speed pumps can operate in reverse direction without much noise o...

Page 10: ...P 200 3 60 1 1150 RPM For pumps manufactured after 11 12 73 24407C225 Stator 1 2 HP 1 HP 230 460 3 60 1 1150 RPM 24407C226 Stator 1 2 HP 1 HP 575 3 60 1 1150 RPM 14694 203 1 Stator 3 4 HP 1 HP 200 1 60 1 1750 RPM 14694 003 1 Stator 3 4 HP 1 HP 230 1 60 1 1750 RPM 24407C212 Stator 3 4 HP 1 HP 200 3 60 1 1750 RPM 24407C213 Stator 3 4 HP 1 HP 230 460 3 60 1 1750 RPM 14695 603 1 Stator 3 4 HP 1 HP 575...

Page 11: ...11 2 3 4 6 7 8 9 11 12 14 15 16 17 18 19 20 21 22 23 24 25 48 26 27 28 29 33 32 31 30 46 45 44 41 43 42 40 38 37 36 34 35 47 30 49 10 1 S ...

Page 12: ...__________ ______________________________________________ ______________________________________________ ______________________________________________ ______________________________________________ ______________________________________________ ______________________________________________ ______________________________________________ ______________________________________________ _____________...

Page 13: ...__________ ______________________________________________ ______________________________________________ ______________________________________________ ______________________________________________ ______________________________________________ ______________________________________________ ______________________________________________ ______________________________________________ _____________...

Page 14: ...rdance with the printed instructions provided b to failures resulting from abuse accident or negligence c to normal maintenance services and parts used in connection with such service d to units which are not installed in accordance with applicable local codes ordinances and good trade practices e if the unit is moved from its original installation location f if unit is used for purposes other tha...

Page 15: ......

Page 16: ...g Line Voltage _________________________________Actual ___________________________________ Voltage to Pumps _____________________________________Actual ___________________________________ Type of Junction Box __________________________________Manufacturer of Junction Box ______________ Are Floats Installed in Wet Well Yes No Are Floats Set to Engineer s Specs Yes No Are Floats Wired for Proper Seq...

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