Hydromatic S Installation And Service Manual Download Page 8

8

Pump
Maintenance

13.Refill motor chamber with oil.

Use  high  grade  trans form er 
oil  or  Hydromatic  special 
sub mers ible  oil.  Fill  chamber
until  oil  covers  top  of 
windings.  Leave  air  space 
in  top  for  expansion.  Use 
Permatex on plug threads.

Replacing Seals and Bearings:
1. Drain  all  oil  from  motor 

chamber  and  seal  chamber 
as described.

2. Remove  motor  hous ing  as 

de scribed.

3. Remove  bolts  that  hold  seal

cham ber to pump hous ing. Use
back-off screws to break loose.
With hardwood block, tape end
of  impeller  to  loosen  from
shaft.  When  free,  remove
impeller from shaft.

4. Lift  rotating  assembly  (rotor,

shaft and impeller) from pump
case and place hor i zon tal ly on
bench.

5. Impeller  removal —  Hold

motor  and  remove  bolt  and
washer  from  impeller  end  of
shaft.  Impeller  is  threaded  to
the shaft, so tap face of impeller
with  hardwood  block  to  free
threads.  Holding  rotor,  turn
impeller  with  hardwood  block
to  free  threads.  Holding  rotor,
turn  impeller  counterclockwise
as thread is right-hand.

6. Shaft sleeves are not used.
7. Remove lower seal spring and

pry out seal with screwdriver. 

8. To  remove  seal  hous ing,  take

out socket head bolts and using
bolts  in  back  of  holes,  pry
plates loose. This will force out
lower  seal  if  not  already
removed.

9. Remove  snap  ring  that  holds

upper seal. Pull seal if it is free.
If not free, it can be forced off
when shaft is re moved.

10.Remove  4  bolts  that  hold 

bearing  housing  in  place.  Set
assembly  in  upright  po si tion
and  bump  end  of  shaft  on
hardwood  block.  This  will
push  the  bearing  from  the
hous ing  and  will  force  upper
seal from shaft.

11.Use  bearing  puller  to  remove

bearings.  Replace  with  new
bear ings.  Press  only  on  inner
face of bearing when replacing.
Pressing  on  outer  face  can
damage  the  bear ing.  Bearings
are  standard  size  that  can  be
obtained  from  any  bearing
supply house or can be obtained
from Hydromatic factory.

12.IMPORTANT:  Do  not  use

any  of  the  old  seal  parts.
Replace with all new seals.

13.Thoroughly  clean  all  castings

before  replacing  seals.  One
grain  of  dirt  be tween  the  seal
faces can cause failure.

14.Be  sure  seal  washers  are

replaced under heads of 4 bolts
that hold bearing cap in place.
Examine  all  O-rings  for  nicks
before using.

15.Be sure key is in place in notch

of  shaft  sleeve  to  pre vent
sleeve from turning.

16.Use Locktite® on sock et head

locking screw in end of shaft.

17.Before  refilling  cham ber  with

oil, air test as de scribed above.

18.Refill  both  chambers  with  oil

as described above.

19.Always  check  all  leads  with

high  voltage  or  with  Megger
for  grounds  before  operating
the pump.

Summary of Contents for S

Page 1: ...25 304 1 2010 Pentair Pump Group Inc Installation and Service Manual NOTE To the installer Please make sure you provide this manual to the owner of the equipment or to the responsible party who maintains the system For use with product built with Regal Beloit Marathon motor ...

Page 2: ...erate without damage but the seal should be checked immediately after failure is indicated NOTE Failure to install such a device negates all warranties by Hydromatic Pump The S submersible pump is supplied for 1 and 3 phase and for 200 230 460 or 575 volts Pump is supplied with 30 feet of power cord and or 30 feet of auxiliary control cord Longer cable lengths can be furnished but must be specifie...

Page 3: ...controls one set at turn off one set at turn on for one pump one set at turn on for two pumps and one set at turn on for three pumps Pumps alternate each successive cycle Three pumps operate together only if sump level rises to the fourth control second override This control also brings on the third pump in case of failure of either or both of the first two pumps Alarm Controls The alarm level is ...

Page 4: ... between sump and panel a Walkie Talkie radio is useful Installing 3900 Mercury Switch Controls The controls are supported by a mounting bracket that is attached to sump wall or cover or to the NEMA 4 junction box Cord snubbers are used to hold the cord in place Control lever can be changed at any time by loosening the snubber and readjusting cord length In either simplex or duplex system the lowe...

Page 5: ...ed for use in making the installation All wires should be checked for grounds with an ohmmeter or Megger after the connections are made This is important as one grounded wire can cause considerable trouble Figure 1 CONNECTION DIAGRAM FOR LEADS IN MOTOR AND CONNECTION BOX Y WYE MOTOR CONNECTIONS 230 VOLTS 460 VOLTS GREEN GREEN L3 L2 L1 L3 L2 L1 3 2 1 9 8 7 6 5 4 3 2 1 9 8 7 6 5 4 HEAT SENSORS AND S...

Page 6: ...f operation 6 Turn both H O A switches to Auto position and allow sump to fill to the override control level 7 Turn both switches to Auto position and both pumps should start and operate together until level drops to turn off point 8 Repeat this operation cycle several times before leaving the job 9 Check voltage when pumps are operating and check the amp draw of each pump Check amps on each wire ...

Page 7: ...8 Drain oil from chamber If oil is clean and no water is present seals can be considered satisfactory to reuse 9 Check top bearing If clean and does not turn rough bearings can be reused and it is not necessary to completely dismantle pump to change bearings If bearings are damaged with dirt or heat they must be replaced See additional instructions on replacing seals and bearings Remember to reins...

Page 8: ...e This will force out lower seal if not already removed 9 Remove snap ring that holds upper seal Pull seal if it is free If not free it can be forced off when shaft is removed 10 Remove 4 bolts that hold bearing housing in place Set assembly in upright position and bump end of shaft on hardwood block This will push the bearing from the housing and will force upper seal from shaft 11 Use bearing pu...

Page 9: ...p in the closed position Check in sump to be sure control is free 3 Selector switch may be in the Hand position Pump does not deliver proper capacity 1 Discharge gate valve may be partially closed or partially clogged 2 Check valve may be partially clogged Raise level up and down to clear 3 Pump may be running in wrong direction Low speed pumps can operate in reverse direction without much noise o...

Page 10: ...P 200 3 60 1 1150 RPM For pumps manufactured after 11 12 73 24407C225 Stator 1 2 HP 1 HP 230 460 3 60 1 1150 RPM 24407C226 Stator 1 2 HP 1 HP 575 3 60 1 1150 RPM 14694 203 1 Stator 3 4 HP 1 HP 200 1 60 1 1750 RPM 14694 003 1 Stator 3 4 HP 1 HP 230 1 60 1 1750 RPM 24407C212 Stator 3 4 HP 1 HP 200 3 60 1 1750 RPM 24407C213 Stator 3 4 HP 1 HP 230 460 3 60 1 1750 RPM 14695 603 1 Stator 3 4 HP 1 HP 575...

Page 11: ...11 2 3 4 6 7 8 9 11 12 14 15 16 17 18 19 20 21 22 23 24 25 48 26 27 28 29 33 32 31 30 46 45 44 41 43 42 40 38 37 36 34 35 47 30 49 10 1 S ...

Page 12: ...__________ ______________________________________________ ______________________________________________ ______________________________________________ ______________________________________________ ______________________________________________ ______________________________________________ ______________________________________________ ______________________________________________ _____________...

Page 13: ...__________ ______________________________________________ ______________________________________________ ______________________________________________ ______________________________________________ ______________________________________________ ______________________________________________ ______________________________________________ ______________________________________________ _____________...

Page 14: ...rdance with the printed instructions provided b to failures resulting from abuse accident or negligence c to normal maintenance services and parts used in connection with such service d to units which are not installed in accordance with applicable local codes ordinances and good trade practices e if the unit is moved from its original installation location f if unit is used for purposes other tha...

Page 15: ......

Page 16: ...g Line Voltage _________________________________Actual ___________________________________ Voltage to Pumps _____________________________________Actual ___________________________________ Type of Junction Box __________________________________Manufacturer of Junction Box ______________ Are Floats Installed in Wet Well Yes No Are Floats Set to Engineer s Specs Yes No Are Floats Wired for Proper Seq...

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