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   10                                                                   SYSTEM INFORMATION

PRESSURE/FLOW:  The burner is  equipped with  either

a pressure switch or flow switch to control the burner.  When

the trigger on the spray gun is squeezed, water begins to

move through the coil and pressurize.  The flow/pressure

switch turns the burner on and begins to heat the water.

Whenever the water spray stops or if the water is shut off,

the burner will shut off.

WARNING:

  Burner should fire only when the

trigger is squeezed and spraying water, if it comes on at any

other time, shut off the machine and have it serviced.

NATURAL GAS/ PROPANE GAS BURNER:  The  gas

burner uses a vertical coil with a natural draft aspirating

type burner.  It has electronic ignition for an auto lighting

burner pilot with a 90 second lockout for safety.  If the

burner does not light within 90 seconds turn the burner

switch off and on again to start the ignition sequence over.

The vertical coil can be connected to an exhaust flue, and

must have a draft diverter mounted at a maximum 30"

above the unit.  Exhaust flue must never run horizontal,

check your local code for exhaust flue size requirements.

Do not store any wood, pallets, hoses, or any other

flammable material under or near the burner area.

PRESSURE DELIVERY SYSTEM:

DISCHARGE HOSE:  Use only a wire braid hose rated

for the output pressure and temperature of the machine.

Single wire braid hoses are generally

rated from 2500 to 3000 PSI and

double wire braid from 4000 to 4500

PSI.  Additional hose lengths can be

added with quick couplers with a

minimal loss in pressure of about .5

PSI per foot.  Inspect hoses for wear and replace if

necessary.  Avoid kinking or running over the hose to

extend the hose life.

WARNING:

 Hydro Tek hot water machines re-

quire special 250º Rated hose to operate in the steam

mode.  If the hose is not replaced when worn or if it is not

replaced by a Hydro Tek original equipment hose, it may

burst and serious injury and burns could result.

QUICK COUPLERS: The quick couplers on the high

pressure hose and spray nozzle make

it easy to change nozzles or hoses.

When connecting hoses or nozzles,

be certain that the collar on the

quick coupler snaps back to the

locked position or the nozzle or

hose may come loose when pressure is applied to it.  If the

quick connect begins to leak, replace the O-ring (specify

Viton or EDPM material) located in the female socket

coupler.  Grease the coupler periodically to make it work

smoothly.  Replace if it becomes worn. Twist couplers are

used on the wands so they can be interchanged.

TRIGGER GUNS: The trigger gun is merely a valve that

turns water spray on and off.  If it begins to leak

or fails to shut off, replace or repair the valve

assembly.  Never lock the gun in the on position

or point it at any person or any part of the body.

Machines that spray steam only are equipped

with an open gun that does not shut off the water

spray.

 SPRAY WAND: Wands are available in  2 to 6 foot

lengths for various cleaning applications.  If the unit is

equipped with a dual wand you can adjust the pressure by

turning the knob on the valve to divert part of the water

through the low pressure nozzle.

Length

Pipe Size

0-50 FT.

1 1/4"

51-150 FT.

1 1/2"

151-200 FT.

2"

NG Pipe Chart: For 450,000 BTU

IGNITION SENSOR / ROD:  After extended ignition

arcing, insulating deposits may form on the ignition rod,

reducing the arc intensity. Also, because of the high heat

zone beneath the burner, premature failure of the rubber

insulation covering on the ignition wire may cause arcing to

a ground before reaching the pilot ignition rod.

Summary of Contents for HN SERIES

Page 1: ...ive Redlands CA USA 92374 PH 909 799 9222 FAX 909 799 9888 Website www hydroteksystems com 2003 Hydro Tek Systems Inc 8 2004 OPERATION MAINTENANCE MANUAL IMPORTANT READBEFOREOPERATING HIGH PRESSURE WASHERS NATURAL GAS PROPANE HN SERIES NATURAL GAS HEAT LINK SERIES ...

Page 2: ...jection System inlet downstream injection Water Supply direct Heating System 9 Coil Heat Exchanger System temperature flow switch controls lights Natural Gas Burner Pressure Delivery System 10 11 Discharge Hose Gun Wand Assembly trigger gun wand quick coupler Nozzles spray nozzles and steam nozzle Accessories wet sandblaster turbo nozzle hoses and reels wands injectors 12 TROUBLE SHOOTING GUIDE 13...

Page 3: ... is subject to the exclusions shown below Any parts replaced under this warranty will resume the remainder of the parts warranty period This Warranty does not apply to and Hydro Tek is not responsible for 1 Normal wear items such as Unloader Valves Discharge Hoses Guns Wands Nozzles Quick Couplers Brushes Filters Belts Seals O rings and Packings 2 Labor charges or costs related to the removal of t...

Page 4: ... WARRANTY This supersedes any and all previous warranty statements for products purchased after June 1 2001 Hydro Tek is not liable for indirect incidental or consequential damages including but not limited to Thecostofsubstituteequipment lossofrevenue pecuniaryexpense or loss or any damages whatsoever arising out of the use or inability to use a Hydro Tek product Hydro Tek disclaims all implied w...

Page 5: ...oved from the pallet To reduce risk of serious injury always block load mechanism in place beforeworking 3 CONNECTHOSEANDGUNASSEMBLY 4 CONNECTTHEWATERSUPPLY TURNWATERON Maintain an adequate supply of water using a I D steel pipe with a pressure between 25 and 60 PSI Burner power switches should be off before starting Do not run dry for longer than one minute 5 NATURALGAS PROPANEGAS Connectgassuppl...

Page 6: ...Turn gas valve off when not in use for an extended period 8 DISCONNECT STORE HOSES 9 WINTERIZE If not used in the winter store in heated space or antifreeze the unit Run the machine until the float tank is near empty fill with a 50 mix of water and anti freeze and run until antifreeze appears at the high pressure outlet If unit is equipped with a blowout valve it may be blown out with compressed a...

Page 7: ...ighpressure manifold Thecrankcaseoilwindowshouldbe checkedforoillevelandclarityandthepumpforoilor waterleaksbeforeeachuse Thesightwindowis locatedattherear oppositethehead ofthepumpand shouldbefilledtothemiddlewithPumpOil available atyourHydroTekdealer Iftheoil becomesmilkyin color moistureisenteringthecrankcase Changetheoil andcontactyourauthorizedHydroTekdealerifthe problempersists Toincreasepum...

Page 8: ...supplyofwater DIRECTWATERFEED Maintainaninletwaterpres sure between 25 PSI and 60 PSI using a I D hose InstallabackflowpreventeronyoursupplyhoseifState orLocalordinancesrequireit Installawaterregulatorif yourwaterpressureexceeds60PSI FLOATTANKWATERFEED Afloattankisusually usedtoregulatetheincomingwatersupplytothepumpand introduce chemicals into the inlet of the pump The float tank and filter locat...

Page 9: ...ose to extendthehoselife WARNING Hydro Tek hot water machines re quire special 250º Rated hose to operate in the steam mode Ifthehoseisnotreplacedwhenwornorifitisnot replacedbyaHydroTekoriginalequipmenthose itmay burstandseriousinjuryandburnscouldresult QUICKCOUPLERS Thequickcouplersonthehigh pressurehoseandspraynozzlemake iteasytochangenozzlesorhoses Whenconnectinghosesornozzles be certain that t...

Page 10: ...r on the spray gun is squeezed Never connectthespraynozzledirectlytothetriggergunwithout awandorinjurycouldresult Neverplacehandsorfingers overthenozzletip The nozzles generally come in three different spray angles 0º 15º and 40º The different spray angles of a givensizeofnozzledonotchangetheoutputpressureofthe machine justtheimpactforceandsurfacecoverageofthe waterspray The0ºnozzlespraysastraight...

Page 11: ...enozzlecanbeusedupto170ºF HOSESANDHOSEREELS The high pressure discharge hose canbeextendedbyconnectingaddi tionalhoselengthsbymeansoftwist couplers Hoseextensionsgenerallycomein50and100 footlengths Specifymaximumpressureandtemperature ofyourmachinewhenordering Pressurelossforaddi tionalhoselengthisminimal WARNING If your unit is equipped with 250º steamoption onlyuse250ºratedhose Lowpressureinletg...

Page 12: ...worn or improperly adjusted Air leak in inlet plumbing Inadequate incoming water supply Stuck inlet or discharge valves Restricted inlet or air entering the inlet plumbing on the pump Leaking H P seals Leaking L P seals Broken or worn bearing or connecting rod in crankcase Loose drain plug or damaged seal The most recurring probable cause is listed first Repairs should be made only by a qualified ...

Page 13: ...in gas valve Replace valve Do not attempt to repair or clean out Replace module Do not attempt to repair Pilot will not light burner will not fire Pilot lights but burner will not fire Burner fires but goes out NG or LP odor is present WARNING Check all NG connections with soap solution before operation Discharge water temperature too high Discharge water temperature not reaching maximum operating...

Page 14: ...SERVICE RECORD 15 SERVICE RECORD MODEL _____________________ SERIAL ____________________ Date of Service Mo Day Year Number of Run Hrs Since Last Service Service Performed ...

Page 15: ...eanWaterScreen Filter Weekly CleanFloat SupplyTank Every6months ReplaceHPHose Annually Belts Tighten 6 months more often if required Check Replace Annually MAINTENANCE INFORMATION DESCRIPTION OIL TYPE CAPACITY Pump General Non detergent SAE 30w 34 41oz Pump AR Non Detergent SAE 30w 10 41oz axial pumps no change req Pump Cat Cat Hydraulic non detergent 10w 40 ISO 68 11 25oz PREVENTATIVE MAINTENANCE...

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