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    12                                                                              ACCESSORIES

ACCESSORIES:

WET SANDBLASTER

The wet sandblaster is a system that intro-

duces sand into the water stream for abrasive

blasting.  It is especially effective for graffiti or

paint removal.  Performance of the sand unit

is directly related to the output of your high

pressure washer.  The sand is mixed with the

water at the sand head in a tungsten carbide nozzle.

A vacuum is created in the sand nozzle which draws a

sand and air mixture up the sand hose.  If the sand becomes

wet or the sand nozzle becomes plugged the vacuum will

be lost and the sand will quit flowing.  The sand probe can

be poked directly into a bag or bucket of sand to draw it

up the sand hose.  Do not cover the air intake port on the

top of the sand probe or the sand flow will be disrupted.

Uncoil the sand hose completely before use to improve the

sand flow and replace the sand hose when it becomes worn.

The carbide sand mixing nozzle can be unscrewed and

replaced when worn.

Use bagged silica sand for best results through the

sandblaster.  Use 16 to 20 grit (course) sand for rust or

concrete.   Use 30 grit (fine) sand for fine metal surfaces or

wood.  Do not use wet sand or mix different grits of sand.

A sand pot is available for convenient sand storage.

Always use safety goggles and protective clothing when

operating the wet sandblaster.

TURBO NOZZLE

The turbo nozzle multiplies the power of

your machine by rotating the spray jet and

making the water impact the surface harder

to give better cleaning results.  Simply re-

place the spray nozzle with the turbo nozzle and squeeze

the trigger on the spray gun with the burner off for high

pressure spray.  "Turbo Laser" type nozzles cannot be

used with water over 190º or life of the turbo nozzle will be

greatly decreased and the warranty voided. The "Roto-

max" type nozzle can be used up to 170º F.

HOSES AND HOSE REELS

The high pressure discharge hose

can be extended by connecting addi-

tional hose lengths by means of twist

couplers.  Hose extensions generally come in 50 and 100

foot lengths.  Specify maximum pressure and temperature

of your machine when ordering.  Pressure loss for addi-

tional hose length is minimal.

WARNING:

 If your unit is equipped with 250º

steam option, only use 250º rated hose.

Low pressure inlet garden hose is available in 50 and 100

foot lengths.  Premium quality, 200 PSI rated hose is

recommended to be used and is available at your local

dealer.

Hose reels are available for convenient

and quick storage of both discharge and

inlet hoses. If the reel begins to leak, re-

place the seal kit in the swivel, or connect

the hose directly to the machine until the

leak is repaired.

The high pressure hose (200' maximum)

should be completely unreeled before use or it can contract

on the drum and cause damage to the hose reel.  The low

pressure hose (200' max) should be of sufficient quality that

it will not flatten out when reeled up, or the supply of water

to the machine will be cut off.

SPRAY WANDS

Spray wands are available in different lengths and with

variable pressure adjustment.  The dual wand has a low

pressure and high pressure nozzle.  When the dual wand is

installed on the machine, the output pressure can be

lowered simply by turning the valve on the dual wand to

divert water into the low pressure nozzle.  This lowers the

pressure (PSI) but has little or no effect on the discharge

flow (GPM) or outlet water temperature on hot water

machines.

The short wands are ideal for washing in confined areas

such as a car lot.  The longer wands help to clean areas that

could not normally be reached.

A downstream chemical injector is available if harsh chemi-

cals need to be applied and water supply tanks are available

for remote cleaning sites (see page 9).

WARNING:

 Wands under 48" in length should not

be used with machines producing over 3000 psi.

Summary of Contents for HN SERIES

Page 1: ...ive Redlands CA USA 92374 PH 909 799 9222 FAX 909 799 9888 Website www hydroteksystems com 2003 Hydro Tek Systems Inc 8 2004 OPERATION MAINTENANCE MANUAL IMPORTANT READBEFOREOPERATING HIGH PRESSURE WASHERS NATURAL GAS PROPANE HN SERIES NATURAL GAS HEAT LINK SERIES ...

Page 2: ...jection System inlet downstream injection Water Supply direct Heating System 9 Coil Heat Exchanger System temperature flow switch controls lights Natural Gas Burner Pressure Delivery System 10 11 Discharge Hose Gun Wand Assembly trigger gun wand quick coupler Nozzles spray nozzles and steam nozzle Accessories wet sandblaster turbo nozzle hoses and reels wands injectors 12 TROUBLE SHOOTING GUIDE 13...

Page 3: ... is subject to the exclusions shown below Any parts replaced under this warranty will resume the remainder of the parts warranty period This Warranty does not apply to and Hydro Tek is not responsible for 1 Normal wear items such as Unloader Valves Discharge Hoses Guns Wands Nozzles Quick Couplers Brushes Filters Belts Seals O rings and Packings 2 Labor charges or costs related to the removal of t...

Page 4: ... WARRANTY This supersedes any and all previous warranty statements for products purchased after June 1 2001 Hydro Tek is not liable for indirect incidental or consequential damages including but not limited to Thecostofsubstituteequipment lossofrevenue pecuniaryexpense or loss or any damages whatsoever arising out of the use or inability to use a Hydro Tek product Hydro Tek disclaims all implied w...

Page 5: ...oved from the pallet To reduce risk of serious injury always block load mechanism in place beforeworking 3 CONNECTHOSEANDGUNASSEMBLY 4 CONNECTTHEWATERSUPPLY TURNWATERON Maintain an adequate supply of water using a I D steel pipe with a pressure between 25 and 60 PSI Burner power switches should be off before starting Do not run dry for longer than one minute 5 NATURALGAS PROPANEGAS Connectgassuppl...

Page 6: ...Turn gas valve off when not in use for an extended period 8 DISCONNECT STORE HOSES 9 WINTERIZE If not used in the winter store in heated space or antifreeze the unit Run the machine until the float tank is near empty fill with a 50 mix of water and anti freeze and run until antifreeze appears at the high pressure outlet If unit is equipped with a blowout valve it may be blown out with compressed a...

Page 7: ...ighpressure manifold Thecrankcaseoilwindowshouldbe checkedforoillevelandclarityandthepumpforoilor waterleaksbeforeeachuse Thesightwindowis locatedattherear oppositethehead ofthepumpand shouldbefilledtothemiddlewithPumpOil available atyourHydroTekdealer Iftheoil becomesmilkyin color moistureisenteringthecrankcase Changetheoil andcontactyourauthorizedHydroTekdealerifthe problempersists Toincreasepum...

Page 8: ...supplyofwater DIRECTWATERFEED Maintainaninletwaterpres sure between 25 PSI and 60 PSI using a I D hose InstallabackflowpreventeronyoursupplyhoseifState orLocalordinancesrequireit Installawaterregulatorif yourwaterpressureexceeds60PSI FLOATTANKWATERFEED Afloattankisusually usedtoregulatetheincomingwatersupplytothepumpand introduce chemicals into the inlet of the pump The float tank and filter locat...

Page 9: ...ose to extendthehoselife WARNING Hydro Tek hot water machines re quire special 250º Rated hose to operate in the steam mode Ifthehoseisnotreplacedwhenwornorifitisnot replacedbyaHydroTekoriginalequipmenthose itmay burstandseriousinjuryandburnscouldresult QUICKCOUPLERS Thequickcouplersonthehigh pressurehoseandspraynozzlemake iteasytochangenozzlesorhoses Whenconnectinghosesornozzles be certain that t...

Page 10: ...r on the spray gun is squeezed Never connectthespraynozzledirectlytothetriggergunwithout awandorinjurycouldresult Neverplacehandsorfingers overthenozzletip The nozzles generally come in three different spray angles 0º 15º and 40º The different spray angles of a givensizeofnozzledonotchangetheoutputpressureofthe machine justtheimpactforceandsurfacecoverageofthe waterspray The0ºnozzlespraysastraight...

Page 11: ...enozzlecanbeusedupto170ºF HOSESANDHOSEREELS The high pressure discharge hose canbeextendedbyconnectingaddi tionalhoselengthsbymeansoftwist couplers Hoseextensionsgenerallycomein50and100 footlengths Specifymaximumpressureandtemperature ofyourmachinewhenordering Pressurelossforaddi tionalhoselengthisminimal WARNING If your unit is equipped with 250º steamoption onlyuse250ºratedhose Lowpressureinletg...

Page 12: ...worn or improperly adjusted Air leak in inlet plumbing Inadequate incoming water supply Stuck inlet or discharge valves Restricted inlet or air entering the inlet plumbing on the pump Leaking H P seals Leaking L P seals Broken or worn bearing or connecting rod in crankcase Loose drain plug or damaged seal The most recurring probable cause is listed first Repairs should be made only by a qualified ...

Page 13: ...in gas valve Replace valve Do not attempt to repair or clean out Replace module Do not attempt to repair Pilot will not light burner will not fire Pilot lights but burner will not fire Burner fires but goes out NG or LP odor is present WARNING Check all NG connections with soap solution before operation Discharge water temperature too high Discharge water temperature not reaching maximum operating...

Page 14: ...SERVICE RECORD 15 SERVICE RECORD MODEL _____________________ SERIAL ____________________ Date of Service Mo Day Year Number of Run Hrs Since Last Service Service Performed ...

Page 15: ...eanWaterScreen Filter Weekly CleanFloat SupplyTank Every6months ReplaceHPHose Annually Belts Tighten 6 months more often if required Check Replace Annually MAINTENANCE INFORMATION DESCRIPTION OIL TYPE CAPACITY Pump General Non detergent SAE 30w 34 41oz Pump AR Non Detergent SAE 30w 10 41oz axial pumps no change req Pump Cat Cat Hydraulic non detergent 10w 40 ISO 68 11 25oz PREVENTATIVE MAINTENANCE...

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