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INTRODUCTION:

The employees and management of HYDRO TEK SYSTEMS, INC. thank you for selecting our products.  The production and quality

assurance personnel have taken the greatest care in the assembly process to ensure that your new High Pressure Cleaner is of a quality
and standard acceptable to both you the customer and us the manufacturer.

This operators manual was compiled for your benefit.  By studying and following the safety, installation, operation, maintenance,

and troubleshooting information contained within, you can look forward to many years of trouble free service from your equipment.

Upon receipt of the equipment, please inspect for any concealed freight damage.  Should you find damage has occurred during

shipping, do not return the damaged merchandise to Hydro Tek, but file a claim immediately with the freight carrier involved.

Please locate the enclosed warranty registration card.

 Determine Series of your machine (Ultimate Line models include blue labeling and

extra operational features. Pro Line models include red labeling and the model numbers end in "H" or "C".) 

Fill out and return it to activate

the warranty on your machine

.  

Also enclosed are installation instructions.

Please note that the owner/user has certain obligations under the terms of the warranty for this equipment, and as such you are

encouraged to always have every person who will operate the equipment, read and become familiar with the contents of this owners
manual, prior to their using this equipment.

Contact your AUTHORIZED HYDRO TEK DEALER or a trained HYDRO TEK SYSTEMS service engineer if problems occur, or if

installation is required.

THERE ARE NO USER SERVICEABLE COMPONENTS ON THIS EQUIPMENT.

STATEMENT OF WARRANTY:

Hydro Tek Systems, Inc. (Hydro Tek) warranties the Ultimate and Pro Line pressure washers to be free from defects

in material and workmanship for the time periods stated above calculated from the date of the original retail purchase.

Hydro Tek will make the required repairs, or at Hydro Tek's option, provide replacement components if found to be

defective in material or workmanship in the reasonable judgment of Hydro Tek.  This warranty only extends to the original

retail purchaser, and is subject to the exclusions shown below.  Any parts replaced under this warranty will resume the

remainder of the parts warranty period.

This Warranty does not apply to and Hydro Tek is not responsible for:

1. Normal wear items such as Unloader Valves, Discharge Hoses, Guns, Wands, Nozzles, Quick Couplers, Brushes,

Filters, Belts, Seals, O-rings, and Packings.

2. Labor charges or costs related to the removal of the defective part, field labor charges, transportation to service

center and costs to return it to Hydro Tek, or service charges for scheduled maintenance or any adjustments.

3. Damage due to freezing, abrasive fluids, chemical deterioration, and scale build up (finish on frames and metal

excluded).

4. Damage from fluctuation in electrical or water supply.

5. Damage resulting from failure to follow manufacturer's maintenance instructions.

6. Damage resulting from misuse, neglect, accidents, modifications, alterations, abuse, or incorrect installation.

7. Products operated outside of specified limits or intended use as specified in the operation manual.

8. Repairs made necessary by the use of parts which are either not obtained from or approved by Hydro Tek.

9. Actions or inactions by any Hydro Tek distributor giving rise to or causing a warranty exclusion or promise of additional

warranty.

10. Warranty on engines, motors, and pumps, which are warranted by their respective manufacturers and are serviced

through the manufacturer's service centers.

    4                                                                                

INTROD

                    

PRO LINE PARTS WARRANTY

ONE YEAR LIMITED PARTS WARRANTY- 

Provided by Hydro

Tek on Pro Line machines excluding normal wear items

listed below.

THREE YEAR COIL WARRANTY - 

Three year parts warranty.

Labor, freezing & descaling excluded.

FIVE YEAR PUMP WARRANTY-

 Up to five year limited

warranty on crankcase of the pump provided by the

respective pump manufacturer.

90 DAY WARRANTY ON  OPTIONAL ACCESSORIES

             

ULTIMATE LINE LIMITED WARRANTY

FIVE YEARS PARTS + ONE YEAR LABOR: 

Cat Pump

crankcase, heater coil (wet end/freezing excluded)

THREE YEARS PARTS + ONE YEAR LABOR:  

Fuel, water

tanks, stainless steel panels, frames (finish excluded)

ONE YEAR PARTS + ONE YEAR LABOR: 

Electrical

componants and electric motors

90 DAY PARTS, NO LABOR: 

Accessories, balance of

components, and wear items but not limited to unloaders,

hoses, wands, guns, nozzles, quick couplers, filters, belts,
seals, o-rings and pump packings

Summary of Contents for HN SERIES

Page 1: ...ive Redlands CA USA 92374 PH 909 799 9222 FAX 909 799 9888 Website www hydroteksystems com 2003 Hydro Tek Systems Inc 8 2004 OPERATION MAINTENANCE MANUAL IMPORTANT READBEFOREOPERATING HIGH PRESSURE WASHERS NATURAL GAS PROPANE HN SERIES NATURAL GAS HEAT LINK SERIES ...

Page 2: ...jection System inlet downstream injection Water Supply direct Heating System 9 Coil Heat Exchanger System temperature flow switch controls lights Natural Gas Burner Pressure Delivery System 10 11 Discharge Hose Gun Wand Assembly trigger gun wand quick coupler Nozzles spray nozzles and steam nozzle Accessories wet sandblaster turbo nozzle hoses and reels wands injectors 12 TROUBLE SHOOTING GUIDE 13...

Page 3: ... is subject to the exclusions shown below Any parts replaced under this warranty will resume the remainder of the parts warranty period This Warranty does not apply to and Hydro Tek is not responsible for 1 Normal wear items such as Unloader Valves Discharge Hoses Guns Wands Nozzles Quick Couplers Brushes Filters Belts Seals O rings and Packings 2 Labor charges or costs related to the removal of t...

Page 4: ... WARRANTY This supersedes any and all previous warranty statements for products purchased after June 1 2001 Hydro Tek is not liable for indirect incidental or consequential damages including but not limited to Thecostofsubstituteequipment lossofrevenue pecuniaryexpense or loss or any damages whatsoever arising out of the use or inability to use a Hydro Tek product Hydro Tek disclaims all implied w...

Page 5: ...oved from the pallet To reduce risk of serious injury always block load mechanism in place beforeworking 3 CONNECTHOSEANDGUNASSEMBLY 4 CONNECTTHEWATERSUPPLY TURNWATERON Maintain an adequate supply of water using a I D steel pipe with a pressure between 25 and 60 PSI Burner power switches should be off before starting Do not run dry for longer than one minute 5 NATURALGAS PROPANEGAS Connectgassuppl...

Page 6: ...Turn gas valve off when not in use for an extended period 8 DISCONNECT STORE HOSES 9 WINTERIZE If not used in the winter store in heated space or antifreeze the unit Run the machine until the float tank is near empty fill with a 50 mix of water and anti freeze and run until antifreeze appears at the high pressure outlet If unit is equipped with a blowout valve it may be blown out with compressed a...

Page 7: ...ighpressure manifold Thecrankcaseoilwindowshouldbe checkedforoillevelandclarityandthepumpforoilor waterleaksbeforeeachuse Thesightwindowis locatedattherear oppositethehead ofthepumpand shouldbefilledtothemiddlewithPumpOil available atyourHydroTekdealer Iftheoil becomesmilkyin color moistureisenteringthecrankcase Changetheoil andcontactyourauthorizedHydroTekdealerifthe problempersists Toincreasepum...

Page 8: ...supplyofwater DIRECTWATERFEED Maintainaninletwaterpres sure between 25 PSI and 60 PSI using a I D hose InstallabackflowpreventeronyoursupplyhoseifState orLocalordinancesrequireit Installawaterregulatorif yourwaterpressureexceeds60PSI FLOATTANKWATERFEED Afloattankisusually usedtoregulatetheincomingwatersupplytothepumpand introduce chemicals into the inlet of the pump The float tank and filter locat...

Page 9: ...ose to extendthehoselife WARNING Hydro Tek hot water machines re quire special 250º Rated hose to operate in the steam mode Ifthehoseisnotreplacedwhenwornorifitisnot replacedbyaHydroTekoriginalequipmenthose itmay burstandseriousinjuryandburnscouldresult QUICKCOUPLERS Thequickcouplersonthehigh pressurehoseandspraynozzlemake iteasytochangenozzlesorhoses Whenconnectinghosesornozzles be certain that t...

Page 10: ...r on the spray gun is squeezed Never connectthespraynozzledirectlytothetriggergunwithout awandorinjurycouldresult Neverplacehandsorfingers overthenozzletip The nozzles generally come in three different spray angles 0º 15º and 40º The different spray angles of a givensizeofnozzledonotchangetheoutputpressureofthe machine justtheimpactforceandsurfacecoverageofthe waterspray The0ºnozzlespraysastraight...

Page 11: ...enozzlecanbeusedupto170ºF HOSESANDHOSEREELS The high pressure discharge hose canbeextendedbyconnectingaddi tionalhoselengthsbymeansoftwist couplers Hoseextensionsgenerallycomein50and100 footlengths Specifymaximumpressureandtemperature ofyourmachinewhenordering Pressurelossforaddi tionalhoselengthisminimal WARNING If your unit is equipped with 250º steamoption onlyuse250ºratedhose Lowpressureinletg...

Page 12: ...worn or improperly adjusted Air leak in inlet plumbing Inadequate incoming water supply Stuck inlet or discharge valves Restricted inlet or air entering the inlet plumbing on the pump Leaking H P seals Leaking L P seals Broken or worn bearing or connecting rod in crankcase Loose drain plug or damaged seal The most recurring probable cause is listed first Repairs should be made only by a qualified ...

Page 13: ...in gas valve Replace valve Do not attempt to repair or clean out Replace module Do not attempt to repair Pilot will not light burner will not fire Pilot lights but burner will not fire Burner fires but goes out NG or LP odor is present WARNING Check all NG connections with soap solution before operation Discharge water temperature too high Discharge water temperature not reaching maximum operating...

Page 14: ...SERVICE RECORD 15 SERVICE RECORD MODEL _____________________ SERIAL ____________________ Date of Service Mo Day Year Number of Run Hrs Since Last Service Service Performed ...

Page 15: ...eanWaterScreen Filter Weekly CleanFloat SupplyTank Every6months ReplaceHPHose Annually Belts Tighten 6 months more often if required Check Replace Annually MAINTENANCE INFORMATION DESCRIPTION OIL TYPE CAPACITY Pump General Non detergent SAE 30w 34 41oz Pump AR Non Detergent SAE 30w 10 41oz axial pumps no change req Pump Cat Cat Hydraulic non detergent 10w 40 ISO 68 11 25oz PREVENTATIVE MAINTENANCE...

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