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HydraMaster ChemDry CTS 400 Flex, Owner'S Manual And Maintenance Logs

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HydraMaster ChemDry CTS 400 Flex Owner'S Manual And Maintenance Logs Download Page 3

Dear ChemDry CTS 400 Flex Owner, 

Thank you for selecting HydraMaster carpet cleaning equipment.  We take pride in the innovative design and 

quality of our machines, and want to congratulate you on your purchase. We look forward to a long relationship 

between you and HydraMaster.

In  this  package  you  will  find  a  printed  Owner’s  Guide  and  Maintenance  Logs  with  safety  information,  a 

Truckmount Document Package with return envelope, and a digital Owner’s Manual on CD.  Important: The 

Truckmount Installation Documentation and Warranty Registration must be completed by you and the distributor 

and returned to HydraMaster to activate your warranty. Your warranty starts on the date of installation.  Please 

ensure the form is filled out completely and returned to us in the pre-addressed envelope enclosed with this 

documentation.  

Whether using a digital version or a printed copy, it is extremely important that you read the entire manual. The 

information contained in this manual is essential for safe operation and machine reliability.

Thank you again for choosing HydraMaster.  We will continue, as we have for the last 4 decades to do everything 

possible to ensure that you remain a proud and satisfied HydraMaster owner.

Sincerely,

HydraMaster

11015 47th Avenue West

Mukilteo, WA 98275

800.426.1301

www.hydramaster.com

Summary of Contents for ChemDry CTS 400 Flex

Page 1: ...orm or by any means i e graphic electronic photocopying or electronic retrieval systems without the express written permission of Harris Research Inc Specifications and information in this document ar...

Page 2: ......

Page 3: ...eted by you and the distributor and returned to HydraMaster to activate your warranty Your warranty starts on the date of installation Please ensure the form is filled out completely and returned to u...

Page 4: ......

Page 5: ...f information The Machine Maintenance and Logs section is located within this Owner s Guide It is wise to keep the Owner s Guide in a visible location near the CTS 400 Flex so that the log stays up to...

Page 6: ...this machine please contact your local distributor When calling your distributor be sure to reference the serial number and date of purchase FOR YOUR REFERENCE Serial No _____________________________...

Page 7: ...rer uses this WARNING symbol throughout the guide to warn of possible injury or death This CAUTION symbol is used to warn of possible equipment damage This NOTICE symbol indicates that federal or stat...

Page 8: ...monoxide and other toxic fumes are produced Position the vehicle so that any fumes produced will be directed away from inhabited areas and any points of building entry doors windows air conditioning u...

Page 9: ...e may result Never operate the truckmount when the vehicle is tilted more than 10 degrees in any direction Doing so will result in improper lubrication of the internal components and will increase the...

Page 10: ...kmount Serious component damage will occur Perform all freeze guarding procedures outlined in the digital Owner s Manual Many vehicles have critical components mounted directly below the floor that ca...

Page 11: ...to the floor such as Rhino Lining or Line X Prior to operating the truckmount read this manual in its entirety and familiarize yourself with the information contained here Special attention should be...

Page 12: ...vels prior to starting the truckmount Start and run the truckmount and check that all systems function properly Test all hoses wands etc for correct operation Ensure timely return of the document pack...

Page 13: ...Consumption 1 0 gph Ignition Electric Key Start Vacuum Blower Tuthill 3006 Competitor Plus SL Dual Splash Lubrication Max Vac 12 Hg Oil Type PneuLube or other ISO 100 rating Gear End Capacity Approx 7...

Page 14: ...acuum Hose 2 Vacuum Hose 100 ft 1 1 2 Wand Whip Line 10 ft Recovery Tank 65 gallon MaxAir Universal Tank Battery Box Van Decal Van Installation Kit Owner s Manual on CD Owner s Guide paper copy Option...

Page 15: ...MACHINE SPECIFICATIONS FLEX ASSEMBLIES 50 Gallon Tank with Frame Dimensions 12 W x 33 H x 60 L Weight 113 lbs 35 15 Gallon Tanks with Frame Dimensions 12 W x 33 H x 53 L Weight 108 lbs Construction Fr...

Page 16: ...ydraMaster recognizes that any hard water deposits which might occur within the water system of our truckmounts is a serious problem The precision technology of truckmount heat exchanger systems is in...

Page 17: ...id related components such as hoses fittings heaters pumps valves and water cooled engines For other countries hard water area maps can be obtained from geological societies Figure 1 Hard Water Map of...

Page 18: ...low cost of a water softener service is more than made up for by an increased life of machine parts reduced chemical costs and continued cleaning efficiency The water softener will also increase the...

Page 19: ...mplies with the law is to accumulate the waste water and haul it to an appropriate dump site Another solution to the disposal problem is to equip your CTS 400 Flex with an Automatic Pump Out System AP...

Page 20: ...CTS 400 Flex Owner s Guide 16...

Page 21: ...ng is not heeded personal injury and death can result 2 Check the fuel tank to be certain there is adequate fuel to complete the job 3 Connect the solution hose to the quick connect Carpet Uph Cleanin...

Page 22: ...unt with the throttle cable fully depressed IDLE position see Figure 2 5 After the engine starts push the choke in and allow the truckmount to run in IDLE for 2 to 3 minutes to warm up 6 Pull the thro...

Page 23: ...Auto Pump Out APO switch to the ON position The PUMP OUT system will not engage until the water level rises inside the recovery tank 6 Now proceed with the cleaning operation The machine will automati...

Page 24: ...is running see Figure 2 d Allow the machine to run an additional 2 to 5 minutes under load to flush off lubricant e Uncap the inlet and run the unit for another minute to allow the blower to cool down...

Page 25: ...in pump is used turn the AUX switch to the ON position see Figure 2 The water box must be full prior to starting the truckmount 3 Connect all solution and vacuum hoses and the APO hose if equipped 4 S...

Page 26: ...ide the recovery tank 8 Now proceed with cleaning operation Never perform cleaning operations when the truckmount engine is running at IDLE throttle position Failure to follow this caution will increa...

Page 27: ...evers are in the vertical position the flow is turned OFF 2 Open the Flex chemical tank lid s and fill the chemical tank s with appropriate ChemDry chemical until the chemical levels off below the tan...

Page 28: ...e lever toward the direction of the flow toward the hose connected to the pump strainer see Figure 7 and Figure 8 To drain the pumps turn the lever away from the flow To turn the flow off turn the lev...

Page 29: ...This section also includes a maintenance schedule and maintenance logs which must be correctly and completely filled out see page 45 page 52 An Interval Hours Maintenance Chart is on page 55 and page...

Page 30: ...ck all the hoses and wiring for wear and chafing Secure as needed Flush the water and chemical systems with solution of equal parts white vinegar and water Check all the nuts and bolts Tighten as need...

Page 31: ...he engine valve clearance intake and exhaust 0 004 0 006 Change the fuel filter Check coupler element rubber insert for cracks or wear Replace as necessary 1000 Hours Change air filters Check carburet...

Page 32: ...d one of the oil seals may be damaged Do not operate the pump if the crankcase oil has become contaminated Do not rotate the drive shaft without oil in the crankcase reservoir The pump should never be...

Page 33: ...tion and delivery check valves The valve assembly usually stays together when removing If the valve comes apart use the needle nose pliers or reverse pliers to remove the remaining parts 4 Inspect eac...

Page 34: ...Packing Maintenance 1 Remove the manifold as previously described It is possible that the seal and brass retainer ring assembly will stay on the piston or will remain in the manifold when removing it...

Page 35: ...lace if necessary Plunger Re assembly 1 Generously grease the piston guide Replace the O ring making sure it does not twist or roll 2 Slide the lower washer and ceramic bushing onto the piston guide 3...

Page 36: ...eely Two brass knurled nuts are located on the side of the recovery tank see Figure 10 2 Increase the vacuum of the system by turning the nut clockwise tightening 3 Decrease the vacuum of the system b...

Page 37: ...minutes with the vacuum hose disconnected in order to remove moisture from the blower 2 Capping off the inlet s to the recovery tank 3 Spraying a HydraMaster recommended spray lubricant into the BLOWE...

Page 38: ...the recirculation kit P N 000 078 058 start with an empty water box 1 Fill a third of the water box with TM DeScaler Follow the recommendations on the TM DeScaler label for proportions Verify that the...

Page 39: ...eeze and water mix to the water box 3 Attach a section of solution hose to the outgoing solution fitting on the front of the machine Attach the opposite end to the recirculation fitting If more sectio...

Page 40: ...the truckmount 4 Spray the solution through the hoses and wands into a sealable container until all signs of antifreeze are gone Freeze Protection of the Pump In System 1 Drain the fresh water tank 2...

Page 41: ...e the right cover of the machine to gain access to the tensioning screw 4 Adjust the tension of the belt by turning the 4 long screw P N 000 143 376 5 After the proper belt tension is achieved tighten...

Page 42: ...the hose The descaler will drain from the female QC fitting assembly hose quickly Have extra buckets ready to swap out because each bucket should fill quickly 4 Pour 5 gallons of descaler solution in...

Page 43: ...hich is close to the center of the pump head with a hex L key provided in the Flex Installation Kit see Figure 12 Clockwise increases the pressure Counterclockwise decreases the pressure Tools require...

Page 44: ...position You do not need to start the unit since vacuum is not needed for this procedure 3 Select CARPET UPH on the Solution Control switch 4 With the pump still on disconnect the solution hose from...

Page 45: ...hose is disconnected less than 3 to 5 seconds turn the pump screw clockwise one complete turn 3 With the pump still on reconnect the solution hose onto the Flex unit see Figure 12 The pump should swit...

Page 46: ...wrench 3 Remove the assembly from the dash the orifice plate will remain in the assembly 4 Remove the filter and orifice see Figure 15 5 Clean with a wire brush Descale if necessary 6 Re install the a...

Page 47: ...LUDING BUT NOT LIMITED TO INDIRECT SPECIAL OR CONSEQUENTIAL DAMAGES ARISING OUT OF OR IN CONNECTION WITH THE FURNISHING PERFORMANCE USE OF OR INABILITY TO USE THE MACHINE ANY EXTENSIONS OF OR MODIFICA...

Page 48: ...RANTY ADDENDUM TO THE HYDRAMASTER STANDARD LIMITED WARRANTY Flex System items which are not included in HydraMaster Standard Limited Warranty Flex tank assemblies Flex diaphragm pumps Strainers These...

Page 49: ...days Check the water level in battery Fill as needed Clean the battery terminals as needed ATTENTION Special Maintenance Change the engine oil every 50 hours Every 25 hours if operating in high ambie...

Page 50: ...n the heat exchanger core Check the engine valve clearance intake and exhaust 0 004 0 006 Quarterly Maintenance 1000 Hours Maintenance Gap the spark plugs to 0 030 Replace if excessive carbon buildup...

Page 51: ...ck the water level in battery Fill as needed Clean the battery terminals as needed ATTENTION Special Maintenance Change the engine oil every 50 hours Every 25 hours if operating in high ambient temper...

Page 52: ...n the heat exchanger core Check the engine valve clearance intake and exhaust 0 004 0 006 Quarterly Maintenance 1000 Hours Maintenance Gap the spark plugs to 0 030 Replace if excessive carbon buildup...

Page 53: ...ck the water level in battery Fill as needed Clean the battery terminals as needed ATTENTION Special Maintenance Change the engine oil every 50 hours Every 25 hours if operating in high ambient temper...

Page 54: ...n the heat exchanger core Check the engine valve clearance intake and exhaust 0 004 0 006 Quarterly Maintenance 1000 Hours Maintenance Gap the spark plugs to 0 030 Replace if excessive carbon buildup...

Page 55: ...ck the water level in battery Fill as needed Clean the battery terminals as needed ATTENTION Special Maintenance Change the engine oil every 50 hours Every 25 hours if operating in high ambient temper...

Page 56: ...nance Clean the heat exchanger core Check the engine valve clearance intake and exhaust 0 004 0 006 Quarterly Maintenance 1000 Hours Maintenance Gap the spark plugs to 0 030 Replace if excessive carbo...

Page 57: ...ck the water level in battery Fill as needed Clean the battery terminals as needed ATTENTION Special Maintenance Change the engine oil every 50 hours Every 25 hours if operating in high ambient temper...

Page 58: ...n the heat exchanger core Check the engine valve clearance intake and exhaust 0 004 0 006 Quarterly Maintenance 1000 Hours Maintenance Gap the spark plugs to 0 030 Replace if excessive carbon buildup...

Page 59: ...bricate inlet float plunger with SuperLube O ring grease 92003 or equivalent C L C L C L C L C L SERVICE 50 75 100 125 150 175 200 225 250 275 300 325 350 375 400 425 450 475 500 525 550 575 Check the...

Page 60: ...bricate inlet float plunger with SuperLube O ring grease 92003 or equivalent C L C L C L C L C L C L C L SERVICE 600 625 650 675 700 725 750 775 800 825 850 875 900 925 950 975 1000 1025 1050 1075 110...

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