Hydac ContaminationSensor CS1220 VIMS Operating And Maintenance Instructions Manual Download

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ContaminationSensor CS1000

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HYDAC Filter Systems GmbH

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CS1000 CAT-VIMS3478916 en 2009-04-15.doc

2009-04-15

Spare parts and accessories .............................................................................................28

Cleanliness classes - brief overview.................................................................................29

Cleanliness class - ISO 4406:1999 ...................................................................................29

Table - ISO 4406...........................................................................................................29

Overview of modifications - ISO4406:1987 vs. ISO4406:1999 ......................................30

Application settings / default.............................................................................................31

Power Up menu ................................................................................................................31

Measuring menu ...............................................................................................................31

Technical data ....................................................................................................................32

Recalibration ......................................................................................................................33

Customer service ...............................................................................................................33

Model code .........................................................................................................................34

Summary of Contents for ContaminationSensor CS1220 VIMS

Page 1: ...CS1000 series ContaminationSensor for VIMS SYSTEM Operating and maintenance instructions English Documentation no 3478916 Edition 15 07 2009 ...

Page 2: ...sion of liability We have made every effort to ensure the accuracy of the contents of this document however we cannot rule out errors We do not accept liability for any errors that may exist nor for any damage or loss whatsoever arising as a result of such errors The content of the manual is checked regularly and the necessary corrections are contained in subsequent editions We welcome any suggest...

Page 3: ...ype label 13 Checking the scope of delivery 14 CS1220 VIMS Features 15 CS1000 Restrictions on use 15 CS1x1x dimensions without display 16 Hydraulic connection types 17 Flange connection type Type CS1xxx x x x x 1 xxx 17 Fastening mounting the CS1000 17 CS1000 hydraulic installation 18 Selecting the measurement point 19 Flow rate differential pressure p and viscosity ν characteristics 20 Hydraulic ...

Page 4: ...04 15 Spare parts and accessories 28 Cleanliness classes brief overview 29 Cleanliness class ISO 4406 1999 29 Table ISO 4406 29 Overview of modifications ISO4406 1987 vs ISO4406 1999 30 Application settings default 31 Power Up menu 31 Measuring menu 31 Technical data 32 Recalibration 33 Customer service 33 Model code 34 ...

Page 5: ... product so it is always available Note that the information on the unit s engineering contained in the documentation was that available at the time of publication There may be deviations in technical details figures and dimensions as a result If you discover errors while reading the documentation or have additional suggestions or notes contact us at HYDAC Filter Systems GmbH SVFI Technical Docume...

Page 6: ...the product e g purchasing additional options etc may mean that the information in the operating instructions is no longer applicable or adequate After modification or repair work that affects the safety of the product has been carried out on components the product may not be returned to operation until it has been checked and released by a HYDAC technician Report any modifications carried out on ...

Page 7: ...gular intervals in the future WHAT do I want to know I assign the information I require to a subject area WHERE can I find the information I m looking for The documentation has a table of contents at the beginning There I select the chapter I m looking for and the corresponding page number The documentation no with index is used for identifying and reordering the instructions The index is incremen...

Page 8: ...ons Nonetheless its use may pose risks to life and limb of the user or to third parties or damage to the unit or other equipment and property The CS is only to be used as follows Solely for its intended use Only when in safe perfect condition Faults or malfunctions which may affect safety adversely must be remedied immediately Our General Terms and Conditions apply They are provided to the owner u...

Page 9: ...ionSensor CS was developed for the continuous monitoring of particulate contamination in hydraulic systems By determining the type size and quantity of contamination quality standards can be verified and documented and the required optimization measures can be implemented Any other use shall be deemed not in keeping with the product s intended use The manufacturer is not liable for any damage resu...

Page 10: ...ntion and environmental protection are to be made available and observed All safety guidelines and hazard warnings on the CS must be maintained in legible condition and replaced as required Check the Connectors for leakage daily Electrical supply lines monthly Any loose connections or damaged cables are to be replaced immediately WARNING Hydraulic systems are under pressure Bodily injury The hydra...

Page 11: ...y determine which personnel are responsible for what Trainees may only use the CS when supervised by an experienced individual Individuals Instructed individuals Individuals technical training Electrician Supervisor with the appropriate authority Activity Packing Transport X X X Start up X X X Operation X X X X Troubleshooting X X X Remedying faults Mechanical X X Remedying faults Electrical X X M...

Page 12: ...remove the packing until you are ready to install the unit If the CS is to be put into storage for an extended period of time it should be completely drained and flushed with Cleanoil to prevent it from gumming up After a storage period of 6 months we recommend flushing with Cleanoil Properly dispose of the cleaning agents and flushing oils used Storage conditions Storage temperature 40 C to 80 C ...

Page 13: ...5 Interpreting the type label For ContaminationSensor identification details see the type label This is located on the top of the unit and contains the exact product description and the serial number Row Definition Description 1 CS1220 VIMS Model code 2 Serial no Always list complete serial no 3 Max INLET press Max operating pressure in bar psi ...

Page 14: ... CS1000 comes packed and factory assembled ready for operation Before starting up the CS check that the content of the package is complete The following items are included Qty Designation 1 ContaminationSensor CS1000 Series Model in acc with the order see type designation code 2 O rings already mounted on the flange 1 Operating and maintenance instructions CS 1000 this document 1 Calibration certi...

Page 15: ...nSensor is approved for a maximum operating pressure up to 300 bar 4350 psi and viscosity of up to 1000 mm s The particulate contamination is recorded by an optical measurement cell The sensor has the following features 4 analog output voltage outputs 0 5 V each 3 for ISO code and 1 for status results are output as a cleanliness code according to ISO 4406 1999 flange installation The display and t...

Page 16: ...1000 CS1220 VIMS Features HYDAC Filter Systems GmbH en Page 16 36 CS1000 CAT VIMS3478916 en 2009 04 15 doc 2009 04 15 CS1x1x dimensions without display 12 106 5 100 83 ca 170 25 ISO 228 G1 4 49 2 30 A B All dimensions in mm ...

Page 17: ...rts A and B are sealed off with screw plugs 1 Sealing with the manifold block or mounting plate is done via two O rings 2 4 48 x 1 78 FPM see Chapter Spare Parts Accessories 1 2 1 C A B D C D 25 15 20 100 40 60 12 16 4xM6 2 The direction of flow has to be from bottom C to top D View from below All dimensions in mm Fastening mounting the CS1000 When attaching the CS make sure that the direction of ...

Page 18: ...CS features the following hydraulic connection types also see Chapter Hydraulic connection types Flange connection The CS is screwed to a flange connecting plate manifold mount or control block with flow through the unit via ports C and D on the bottom Ports A and B exist but are sealed with a screw plug Specify the operating pressure of the hydraulic system so the permissible flow for the CS inle...

Page 19: ...n cleanliness values that are continuous and coherent in real time A B 2 A B 1 3 A 2 1 B INCORRECT INCORRECT OK 1 The test point has to be selected so that the measured volume is taken from a turbulent flow area e g a pipe bend 2 The CS has to be installed in the vicinity of the test point in order to obtain precision timed results 3 While installing the measurement line avoid creating a siphon tr...

Page 20: ...values we carry various ConditioningModules in our extensive line of accessories 20 Qmin 30 ml min 100 ml min 160 ml min Qmax 300 ml min 0 1 0 2 0 30 4 0 5 0 6 0 7 0 8 0 9 0 1 0 0 1 1 0 1 2 0 1 3 0 1 4 0 1 5 0 1 6 0 1 7 0 1 8 0 1 9 0 2 0 0 18 16 14 12 10 8 6 4 2 0 p bar mm s ν 2 1 bar 46 mm s 2 50 Qmin 30 ml min 100 ml min Qmax 300 ml min 2 0 0 300 400 500 600 700 800 900 1000 45 40 35 30 25 20 15...

Page 21: ...nd of the return line to the system tank for example 3 Check the pressure at the test point It has to be within the permissible range 4 Now connect the measurement line to the INLET of the CS recommended diameter of line 4 mm to prevent particle sedimentation If there are particles larger than 400 µm in the hydraulic system or this is to be expected a strainer has to be installed upstream of the C...

Page 22: ...pply voltage 4 GND for analog outputs 5 HSI HYDAC Sensor Interface 6 Analog output ISO 6µm 7 Analog output ISO 14µm 8 Analog output status The analog output is an active source 0 5 V DC There is contact between the plug housing and the CS housing The analog output feature an open connector out that is able to sink the 1 mAmp drive current from the ECM and will not interfere with the 22k pull up re...

Page 23: ...ous lengths with one connection plug 8 pole M12x1 according to DIN VDE 0627 and an open end HYDAC accessory cable color coding is listed in the table below Pin Color Connection to 1 White Supply voltage 9 36 V DC 2 Brown Analog output ISO 4µm 3 Green GND for supply voltage 4 Yellow GND for analog outputs 5 Gray HSI HYDAC Sensor Interface 6 Pink Analog output ISO 6µm 7 Blue Analog output ISO 14µm 8...

Page 24: ...automatically runs in the measuring mode that has been set In the version VIMS SYSTEM is the mode fix adjusted Mode M1 Continuous measurement Application Stand alone sensor Data output analog output Purpose Measurement only Function Continuous measurement of cleanliness class without switching functions mTIME measuring period The measuring period is set to the standard period of 60 seconds ...

Page 25: ... V ISO 2 U 1 33 V ISO 3 U 1 49 V ISO 4 U 1 66 V ISO 5 U 1 82 V ISO 6 U 1 99 V ISO 7 U 2 15 V ISO 8 U 2 32 V ISO 9 U 2 48 V ISO 10 U 2 65 V ISO 11 U 2 81 V ISO 12 U 2 98 V ISO 13 U 3 14 V ISO 14 U 3 31 V ISO 15 U 3 47 V ISO 16 U 3 64V ISO 17 U 3 80 V ISO 18 U 3 97 V ISO 19 U 4 13 V ISO 20 U 4 29 V ISO 21 U 4 46 V ISO 22 U 4 62 V ISO 23 U 4 79 V ISO 24 U 4 95V ISO 24 28 U 5 00 V The voltage U can be...

Page 26: ...9 04 15 Status Signal PIN 8 The voltage of the status output signal is dependent on the status of the CS1000 as shown in the table below Status Voltage U CS is functioning correctly U 1 25 V Device error CS not ready U 1 50 V Flow insufficient Flow 2 low U 1 75 V ISO 9 8 7 U 2 00 V No measured value flow not defined U 2 25 V ...

Page 27: ...1 25V CS o k 2 00V The sensor is below its measurement range ISO 9 8 7 1 75V Flow insufficient Check that the flow is between 30 300 ml min Increase inlet pressure or reduce outlet pressure 2 25V No measured value Check flow When the oil cleanliness is below the measurement limit ISO 9 8 7 it can take a few measuring cycles until measured values are outputed 1 50V Device error Reset re supply volt...

Page 28: ...all local guidelines and regulations pertaining to occupational safety and environmental protection This applies in particular to the oil in the unit components covered with oil and electronic components After disassembling the unit and separating the various materials they can be reused or disposed of properly in accordance with local regulations Spare parts and accessories Description Pc Part no...

Page 29: ...nt for the user in his everyday work Even though the size ranges of the particles to be analyzed have changed the cleanliness code will change only in individual cases When the new ISO 4406 1999 was created not all the existing cleanliness provisions for systems were changed Table ISO 4406 Allocation of particle counts to cleanliness classes Number of particles 100 ml Number of particles 100 ml Cl...

Page 30: ...d sample Overview of modifications ISO4406 1987 vs ISO4406 1999 Old ISO 4406 1987 New ISO 4406 1999 Size ranges 5 µm 15 µm 4 µm c 6 µm c 14 µm c Dimension determined Longest extension of a particle Diameter of the area equivalent circle ISO 11171 1999 Test dust ACFTD dust 1 10 µm ultrafine fraction ISO 12103 1A1 SAE Fine AC Fine ISO 12103 1A2 SAE 5 80 µm ISO MTD Calibration dust for particle count...

Page 31: ... 0 0 0 0 ADRE ADRE ADRE ADRESS SS SS SS HECOM HECOM HECOM HECOM A A A A HECOM HECOM HECOM HECOM A A A A CODE CODE CODE CODE 0 0 0 0 0 0 0 0 Measuring menu Measuring menu application value default value DSPLY DSPLY DSPLY DSPLY ISO ISO ISO ISO ISO ISO ISO ISO SWtOUT SWtOUT SWtOUT SWtOUT M1 M1 M1 M1 M1 M1 M1 M1 ANaOUT ANaOUT ANaOUT ANaOUT HDA ISO HDA ISO HDA ISO HDA ISO SAE MAX SAE MAX SAE MAX SAE MA...

Page 32: ... Ambient temperature range 30 80 C 22 176 F Storage temperature range 40 80 C 40 176 F Relative humidity Max 95 non condensing Sealing material FPM Electrical safty class III low voltage protection Protection class IP67 Weight 1 3 kg Electrical data Connection plug M12x1 8 pole specified in DIN VDE 0627 Power supply voltage 9 36 V DC residual ripple 10 reverse polarity protection Power consumption...

Page 33: ...en 2009 04 15 doc 2009 04 15 Recalibration We recommend recalibrating the sensor every 2 3 years Customer service For recalibration and repair work use the follow shipping address HYDAC Service GmbH Product Support Werk 7 Rehgrabenstrasse 3 66125 Saarbruecken Dudweiler Germany Telephone 49 0 6897 509 883 ...

Page 34: ...age 34 36 CS1000 CAT VIMS3478916 en 2009 04 15 doc 2009 04 15 Model code CS 1 2 1 0 VIMS Product CS ContamionationSensor Series 1 1000 Series Contamination code 2 ISO4406 1999 Options 2 display without function Fluids 0 petroleum based Analog interfaces VIMS VIMS SYSTEM ...

Page 35: ...Notes ...

Page 36: ...Division Industriegebiet Postfach 1251 66280 Sulzbach Saar 66273 Sulzbach Saar Germany Germany Phone 49 0 6897 509 01 Central Fax 49 0 6897 509 846 Technical Department Fax 49 0 6897 509 577 Sales Department Internet www hydac com E mail filtersysteme hydac com ...

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