Hydac CoCoS 1000 Operating And Maintenance Instructions Manual Download

Page: 5 / 78

Contents

HYDAC Filtertechnik GmbH

Page

BeWa CS1000 3247149k en.doc

2006-02-24

Contents

General Safety Precautions ...................................................................................... 8

1.1

Obligations and Liability ........................................................................................ 8

1.2

Explanation of Symbols and Warnings, etc........................................................... 8

1.2.1

Basic Symbols .................................................................................................. 9

1.3

Proper/Designated Use ......................................................................................... 9

1.4

Improper Use......................................................................................................... 9

1.5

Safety Devices ...................................................................................................... 9

1.6

Informal Safety Precautions ................................................................................ 10

1.7

Instructions to Be Followed in the Event of an Emergency ................................. 10

1.8

Training and Instruction of Personnel.................................................................. 11

1.9

Safety Measures to Be Followed in Normal Operation ....................................... 11

1.10

Electrical Hazards ............................................................................................... 11

1.11

Maintenance, Servicing and Troubleshooting ..................................................... 12

1.12

Modifications to the CS ....................................................................................... 12

1.13

Cleaning the CS and Disposal of the Media and Agents Used ........................... 12

Transportation, Packing, Storage........................................................................... 13

2.1

Transportation & Packing .................................................................................... 13

2.2

Storage................................................................................................................ 13

2.2.1

Storage conditions .......................................................................................... 13

Model code / Product identification ....................................................................... 14

Scope of Delivery ..................................................................................................... 15

Description ............................................................................................................... 16

5.1

Restrictions Pertaining to the Use of the CS ....................................................... 16

5.2

CS1x1x Dimensions (without Display) ................................................................ 17

5.3

CS1x2x Dimensions (with Display) ..................................................................... 17

5.4

Connection Types ............................................................................................... 18

5.4.1

Pipe or Hose Connection Type (

CS1xxx-x-x-x-x-

/-xxx

) ................................ 18

5.4.2

Flange Connection Type (

CS1xxx-x-x-x-x-

/-xxx

) .......................................... 18

Installation ................................................................................................................ 19

6.1

Unpacking ........................................................................................................... 19

6.2

Mechanical Mounting .......................................................................................... 19

6.2.1

Display rotatable/adjustable as needed.......................................................... 20

6.3

Hydraulic Installation ........................................................................................... 21

6.3.1

Selection Guidelines for a Measurement Point............................................... 21

6.3.2

Flow Rate Q, differential pressure

∆

and viscosity

characteristics .......... 22

6.3.3

Connect the CS to your system as follows: .................................................... 23

Summary of Contents for CoCoS 1000

Page 1: ...CS 1000 Series ContaminationSensor Operating and maintenance instructions CS 1000 Operation manual CoCoS 1000 English Valid for firmware version V 1 28 Doc 3247149k 2006 03 15 ...

Page 2: ......

Page 3: ...prüft und notwendige Korrekturen sind in den nachfolgenden Auflagen enthalten Für Anregungen und Verbesserungsvorschläge sind wir dankbar Technische Änderungen bleiben vorbehalten Inhaltliche Änderungen dieses Handbuchs behalten wir uns ohne Ankündigung vor Exclusion of liability We made ervery endeavour to ensure the accuracy of the contents of this document However errors cannot be ruled out Con...

Page 4: ...oda sugerencia de mejora que se quiera aportar Sujeto a modificaciones técnicas Todos los detalles de contenido de este manual están sujetos a modificaciones sin previo aviso Ansvarsfrihet Vi har gjort allt som stått i vår makt för att kunna garantera att innehållet i detta dokument är korrekt Ändå kan vi inte utesluta att fel kan förekomma Av detta skäl tar vi inte på vi oss något ansvar för fel ...

Page 5: ...S and Disposal of the Media and Agents Used 12 2 Transportation Packing Storage 13 2 1 Transportation Packing 13 2 2 Storage 13 2 2 1 Storage conditions 13 3 Model code Product identification 14 4 Scope of Delivery 15 5 Description 16 5 1 Restrictions Pertaining to the Use of the CS 16 5 2 CS1x1x Dimensions without Display 17 5 3 CS1x2x Dimensions with Display 17 5 4 Connection Types 18 5 4 1 Pipe...

Page 6: ...asuring Menu 31 8 3 Description of the Switching Output in the Measuring Modes 35 8 3 1 Mode M1 Measure continuously 35 8 4 Mode M2 Measure continuously and switch 35 8 5 Mode M3 Filter down to contamination level and stop 35 8 6 Mode M4 Filter to establish contamination levels continuously 35 8 7 Mode M5 Single measurement 35 8 8 Switching Behavior of the Switching Output 36 9 Analog Output ANaOU...

Page 7: ...or set up 55 12 Contamination Control Software 1000 CoCoS 1000 56 12 1 General Remarks 56 12 2 System Requirements 56 12 3 Adaptor Box Driver Installation 56 12 4 Installing CoCoS 1000 58 12 5 Using CoCoS 1000 61 12 6 Save Results online 64 12 7 Troubleshooting 65 13 Removing the CS from the Hydraulic System 66 13 1 Disposal Recycling and Decommissioning 66 14 Spare parts and Accessories 66 15 ISO...

Page 8: ...Contents HYDAC Filtertechnik GmbH en Page 4 BeWa CS1000 3247149k en doc 2006 02 24 ...

Page 9: ... attach considerable importance to keeping our products cutting edge Consequently there might be deviations in technical details illustrations and dimensions In these cases we go to every effort to keep your documentation current by sending you updates But we need your help Please make sure that you incorporate the updates in your documentation and that non current sections are removed If you disc...

Page 10: ...t e g purchasing options etc may result in the information in the operating instructions no longer being completely accurate or sufficient When making modifications or performing repair work to components affecting the safety of the product the product may not be put back into operation until it has been examined and released by a HYDAC representative Please notify us immediately of any modificati...

Page 11: ...chapter heading is featured in the upper right corner of each page The documentation number edition and index are featured in the lower left corner of each page and on the cover sheet of the instructions This information features the following format The documentation no is a part no which is used to order the instructions The edition no is a consecutive number reflecting product modifications The...

Page 12: ...idual using the product or to third parties Risk of damage may be posed to the product or other equipment and property The CS is to be used as follows solely for its designated use only when in a safe perfect condition Any faults or malfunctions which might impair safety are to be properly repaired or remedied immediately Our General Terms and Conditions apply They are made available to the owner ...

Page 13: ...nted and the requisite optimization measures to be implemented Any other use shall be deemed to be improper and not in keeping with the product designated use The manufacturer will not assume any liability for any damage resulting from such use Proper or designated use of the product extends to the following Maintaining adherence to all the instructions contained herein Performing requisite inspec...

Page 14: ...with the housing open may only be performed by properly trained certified electricians This also applies to all repair work or to any modifications to electric components approved by us The hoses and connection fittings are to be checked daily for leakage visual check The electrical components of the product are to also be regularly checked visual check once a month Any loose connections or damage...

Page 15: ...ng Transportation X X X Commissioning X X X Operation X X X X Troubleshooting locating the source of malfunction X X X Remedying of mechanical faults X X Remedying of electrical faults X X Maintenance and servicing X X X X Repair work X Shutdown decommissioning Storage X X X X 1 9 Safety Measures to Be Followed in Normal Operation Do not operate the CS unless all the safety devices function proper...

Page 16: ...Always check the product to see that it functions properly when performing maintenance and servicing work 1 12 Modifications to the CS Do not make any modifications design modifications extensions to the CS without the prior consent of the manufacturer Any design modifications or extensions may not be made without HYDAC Filtertechnik GmbH s express prior written approval Immediately replace any ma...

Page 17: ...2 2 Storage Make sure to store the CS in a clean dry place in the original packing if possible Do not remove the packing until you are ready to install the unit If the CS is to be put into storage for an extended period of time it should be completely drained if necessary it should be flushed using n heptane so as to prevent it from gumming up Any cleaning agents and flushing oils used are to be h...

Page 18: ...uct identification details see the Model code label This is bonded on top side and contains the exactly product description as well as serial no 5 000001 25A 1 2 3 Line Definition Description 1 Model Code CS1220 A 0 0 0 0 000 Model Code According to the data sheet see chapter 20 2 Serial No Serial No 3 max INLET press Max INLET pressure 100 bar 1450 psi ...

Page 19: ...oning the CS check the content of the package to make sure everything is present The CS comes with the following Qty Description 1 pc ContaminationSensor CS 1000 Series Model according to order Flange connection model Model code CS1xxx x x x x 1 xxx comes with two o rings 1 pc CD with PC Software CoCos 1000 and Operating and Maintenance Instructions this document 1 pc Quick start manual 1 pc Calib...

Page 20: ...rement results can be output as contamination code according to ISO 4406 1999 or SAE AS 4059 D cleanliness classes 4 µm c 6 µm c 14 µm c 21 µm c The sensor is available with the following options with or without 6 digit display and keypad the display can be rotated by 270 see section 6 2 1 with a 4 20 mA or 0 10 V analog output pipe hose mounting or flange mounting see section 5 4 1 or 5 4 2 All m...

Page 21: ...ation and Operation HYDAC Filtertechnik GmbH en Page 17 BeWa CS1000 3247149k en doc 2006 04 06 5 2 CS1x1x Dimensions without Display All dimensions in mm 5 3 CS1x2x Dimensions with Display All dimensions in mm ...

Page 22: ...ection Type CS1xxx x x x x 0 xxx Hydraulic connection is done via ports A and B Connector thread G1 4 pursuant to ISO 228 5 4 2 Flange Connection Type CS1xxx x x x x 1 xxx Hydraulic connection is done via ports C and D Two O rings are used to form a seal between the CS and a flange mounting plate or manifold mount Four M6 threads are prepared for mechanical mounting Ports A and B are sealed off Bo...

Page 23: ...ee section 4 6 2 Mechanical Mounting The CS 1000 can be installed in any position When selecting the installation site check compatibility with the specified ambient data of the CS like the temperature dust water or moisture The CS features a protection rating of IP 67 according to DIN 40050 EN60529 IEC 529 VDE 0470 Depending on the respective model the CS 1000 can be mounted as follows 1 Wall mou...

Page 24: ...eaturing an M6 hexagonal socket according to ISO4762 6 2 1 Display rotatable adjustable as needed The display of the CS1000 can be rotated through 180 in a counterclockwise direction and through 90 in a clockwise direction To rotate the display grasp the cover plate with your hand No tools may be used for rotating the display in other words do not use excessive force to rotate it ...

Page 25: ...ow being effected through the unit via port C and D on the underside Determine the system pressure of the hydraulic system and see whether it is within the permissible range for the INLET port The pressure in the measurement cell may not exceed 100 bar 6 3 1 Selection Guidelines for a Measurement Point The measurement point has to be selected so that the measured volume is taken from a turbulent f...

Page 26: ...tion of flow whether A B or B A The flow rate range permitted for a measurement must be between 30 ml and a maximum of 300 ml In the event you are unable to achieve these flow values there are various conditioning modules available from our extensive line of accessories Example You are using a fluid with a viscosity ν of 46 mm s at a differential pressure p of 1 bar so that you achieve a flow rate...

Page 27: ...the measurement cell may not exceed 100 bar 4 Now connect the measurement line not supplied to the INLET port of the CS Thread G1 4 ISO 228 recommended internal diameter of line to prevent particle sedimentation 4mm If there are particles larger than 400 microns in the hydraulic system or this is to be expected a strainer has to be installed upstream of the CS1000 5 Now connect the other end of th...

Page 28: ...out is a passive n switching Power MOSFET The switch is normally open There is contact between the plug housing and the CS housing 6 4 2 Connection Cable Accessories see section 14 Our accessories list includes cables with one connector Socket 8 pole M12x1 specified in DIN VDE 0627 The associated color code is shown in the table below Pin Color Connection to 1 White Supply voltage 9 36 V DC 2 Brow...

Page 29: ...l Wiring Diagram Circuit diagram with separate power supplies e g 24 V DC and 5 V DC Circuit diagram with a single power supply e g 24 V DC To prevent a ground loop connect the shield of the connector cable if and only if the CS1000 is not grounded or not sufficiently connected to the protective earth PE conductor ...

Page 30: ...ntamination continuous monitoring of programmable threshold if threshold is exceeded the switching output is activated to monitor an alert on site 7 3 Mode M3 Filter down to contamination level and stop Application Control of Filter cart Active data outputs Display RS485 analog output switching output Purpose Clean up of a hydraulic reservoir Function Control of a filter unit continuous measuremen...

Page 31: ... CS1000 3247149k en doc 2006 04 06 7 5 Mode M5 SINGLE measurement Application Stand alone sensor Active data outputs Display RS485 analog output Purpose Perform a single measurement only Function Single measurement of solid contamination without any switching functions ...

Page 32: ...ing time value set The countdown from 99 0 runs within the measuring time set factory setting 60 sec 8 1 Display and Keypad Elements CS122x only B C E D A Pos LED Description A Status Indicates the status of the Contamination Sensor see section 16 B Display Consists of six digits and shows the measured values C Displayed variable Indicates the displayed variable of the display value i e ISO SAE Fl...

Page 33: ...nges are to be saved or cancelled top level one level up no value change change value at the lowest level when display is blinking scroll through display scroll through menu select digit 8 1 1 Key Lock The keypad can be locked to prevent entries from being made To activate or deactivate the keypad locking press both keys simultaneously Actuate these keys The following appears in the display 1 sec ...

Page 34: ... down while switching on the supply voltage Exit menu without saving changes Scroll to CANCEL and press Happens automatically after 30 s when there is no action Exit menu and save changes Scroll to SAVE and press Power Up Menu Description MODE Select measuring mode mTIME Set measuring time pPRTCT Set time for pump protection ADRESS Set bus address DFAULT Reset to factory defaults CANCEL Discard ch...

Page 35: ...A Set address a b z IP NO SET MODBUS NO SET DFAULT Reset to factory defaults see Factory Defaults CANCEL Discard changes and exit SAVE Save changes and exit CODE Activate service menu For internal use only 8 2 2 Measuring Menu The Measuring Menu allows you to change settings during operation Selection How Enter Measuring menu Press button Exit menu without saving changes Scroll to CANCEL and press...

Page 36: ...escription ISO 3 digit ISO code SAE A SAE class A SAE B SAE class B SAE C SAE class C SAE D SAE class D SAeMAX SAE A D FLOW Flow rate in ml min ANaOUT Analog output in mA DRIVE LED current in TEMP C Fluid temperature in C Celsius TEMP F Fluid temperature F Fahrenheit MODE Configure measuring mode Configure the switching mode selected in the Power Up Menu MODE Configure switching output Description...

Page 37: ...ously and switch RelAY1 Measuring channel MEAsCH SAeMAX SAE ISO 4 ISO 6 ISO 14 ISO TEMP SAE A SAE B SAE C SAE D SwFNCT Switching function OFF BEYOND BELOW WITHIN OUTSDE LIMITS Limits LOWER UPPER M3 Filter down to contamination level and stop Description MEAsCH ISO ISO Code SAE SAE Class TARGET Target contamina tion level ...

Page 38: ...Set test cycles time 1 1440 minutes SINGLE Perform single measurement stop NO SET ANA OUT Select measured variable for analog output see also section 9 ANaOUT Select measured variable for analog output Description SAeMAX SAE A D SAE SAE class A B C D Code SAE T SAE class temp Code TEMP Fluid temperature ISO 4 ISO 4 code ISO 6 ISO 6 code ISO 14 ISO 14 code ISO ISO 3 digit Code ISO T ISO 3 digit tem...

Page 39: ...g output is activated to monitor an alert on site 8 5 Mode M3 Filter down to contamination level and stop Function Control of the filter unit continuous measurement of solid contamination with some switching functions If pre programmed cleanliness level is reached 5 times in sequence the pump is stopped 8 6 Mode M4 Filter to establish contamination levels continuously Function Control of the filte...

Page 40: ...r switching the unit on or starting a measurement or Lower limit measured value upper limit OFF No switching Always open Mode 2 M2 For 3 digit ISO Code Switching output CLOSED Switching output OPEN BEYOND Beyond limit A value respective upper limit After switching the unit on or starting a measurement Opens again when all values respective lower limit BELOW Below limit All values respective lower ...

Page 41: ...surement stopped Upon the test cycle time elapsing for the duration of a check measurement Test cycle time has elapsed Opens again when measured value upper limit Restart test cycle time Single Mode SINGLE Switching output CLOSED Switching output OPEN Always open 9 Analog Output ANaOUT The analog output is available as a 4 20 mA or 0 10 V DC signal The following signals can be selected in the meas...

Page 42: ...2 25 V U 2 40 V I 4 80 mA SAE 0 U 2 4 V I 4 90 mA SAE 0 1 U 2 45 V I 5 01 mA SAE 0 2 U 2 51 V I 5 83 mA SAE 1 U 2 92 V I 6 86 mA SAE 2 U 3 43 V I 7 89 mA SAE 3 U 3 95 V I 8 91 mA SAE 4 U 4 46 V I 9 94 mA SAE 5 U 4 97 V I 10 97 mA SAE 6 U 5 49 V I 12 00 mA SAE 7 U 6 00 V I 13 03 mA SAE 8 U 6 52 V I 14 06 mA SAE 9 U 7 03 V I 15 09 mA SAE 10 U 7 55 V I 16 11 mA SAE 11 U 8 06 V I 17 14 mA SAE 12 U 8 5...

Page 43: ...ring time has elapsed the measuring time is set in the Power Up menu default 60 s The SAeMAX signal is a mA signal corresponding to this maximum SAE class Example SAE classes SAeMAX SAE A D SAE 6 1A 5 7B 6 0C 5 5D 6 1 For basic information about cleanliness classes see section 15 The SAE classification contains integer values only Better trend recognition is based on a resolution of 0 1 contaminat...

Page 44: ...l duration per pulse in ms Current in mA Identifier A 300 19 2 4 8 Measured value A 3000 Current for measured value see Table 9 1 1 Identifier B 300 19 2 4 8 19 2 4 8 Measured value B 3000 Current for measured value see Table 9 1 1 Identifier C 300 19 2 4 8 19 2 4 8 19 2 4 8 Measured value C 3000 Current for measured value see Table 9 1 1 Identifier D 300 19 2 4 8 19 2 4 8 19 2 4 8 19 2 4 8 Measur...

Page 45: ...Signal duration per pulse in ms Voltage in V Identifier A 300 9 6 2 4 Measured value A 3000 Voltage for measured value see Table 9 1 1 Identifier B 300 9 6 2 4 9 6 2 4 Measured value B 3000 Voltage for measured value see Table 9 1 1 Identifier C 300 9 6 2 4 9 6 2 4 9 6 2 4 Measured value C 3000 Voltage for measured value see Table 9 1 1 Identifier D 300 9 6 2 4 9 6 2 4 9 6 2 4 9 6 2 4 Measured val...

Page 46: ...c 2006 04 06 9 1 4 SAE A SAE B SAE C SAE D SAE A SAE B SAE C SAE D The SAE x setting enables the value of a class to be continuously output via the analog output 9 1 5 SAE T SAE T The SAE T signal consists of 5 measured values which are transmitted time coded with the following time slices ...

Page 47: ...dentifier A 300 19 2 4 8 Measured value A 3000 Current for measured value see Table 9 1 1 Identifier B 300 19 2 4 8 19 2 4 8 Measured value B 3000 Current for measured value see Table 9 1 1 Identifier C 300 19 2 4 8 19 2 4 8 19 2 4 8 Measured value C 3000 Current for measured value see Table 9 1 1 Identifier D 300 19 2 4 8 19 2 4 8 19 2 4 8 19 2 4 8 Measured value D 3000 Current for measured value...

Page 48: ...ier A 300 9 6 2 4 Measured value A 3000 Voltage for measured value see Table 9 1 1 Identifier B 300 9 6 2 4 9 6 2 4 Measured value B 3000 Voltage for measured value see Table 9 1 1 Identifier C 300 9 6 2 4 9 6 2 4 9 6 2 4 Measured value C 3000 Voltage for measured value see Table 9 1 1 Identifier D 300 9 6 2 4 9 6 2 4 9 6 2 4 9 6 2 4 Measured value D 3000 Voltage for measured value see Table 9 1 1...

Page 49: ...class or an error as shown in the table below Current I ISO class Error Voltage U I 4 0 mA Cable break U 2 0 V 4 0 mA I 4 1 mA Device error Device not ready 2 0 V U 2 05 V 4 1 mA I 4 3 mA Not defined 2 05 V U 2 15 V 4 3 mA I 4 5 mA Flow error flow too low 2 15 V U 2 25 V 4 5 mA I 4 8 mA Not defined 2 25 V U 2 4 V I 4 80 mA ISO 0 U 2 40 V I 5 37 mA ISO 1 U 2 69 V I 5 94 mA ISO 2 U 2 97 V I 6 51 mA ...

Page 50: ...A I 19 8 mA Not defined 9 85 V U 9 90 V 19 8 mA I 20 mA No measured value 9 90 V U 10 V The current I or voltage U can be calculated for a given ISO class as follows I 4 8 mA ISO class 19 2 mA 4 8 mA 25 28 U 2 4 V ISO class 9 6 V 2 4 V 25 28 The ISO class can be calculated for a given current I or voltage U as follows ISO class I 4 8 mA 25 28 14 4 mA ISO class U 2 4 V 25 28 7 2 V 9 2 2 ISO 4 ISO 6...

Page 51: ...value value value Time Size Signal duration per pulse in ms Current in mA Identifier 4µm c 300 19 2 4 8 Measured value 4µm c 3000 Current for measured value see Table 9 2 1 Identifier 6µm c 300 19 2 4 8 19 2 4 8 Measured value 6µm c 3000 Current for measured value see Table 9 2 1 Identifier 14µm c 300 19 2 4 8 19 2 4 8 19 2 4 8 Measured value 14µm c 3000 Current for measured value see Table 9 2 1 ...

Page 52: ...V Identifier 4µm c 300 9 6 2 4 Measured value 4µm c 3000 Voltage for measured value s Table 9 2 1 Identifier 6µm c 300 9 6 2 4 9 6 2 4 Measured value 6µm c 3000 Voltage for measured value s Table 9 2 1 Identifier 14µm c 300 9 6 2 4 9 6 2 4 9 6 2 4 Measured value 14µm c 3000 Voltage for measured value s Table 9 2 1 9 2 4 ISO T ISO T The ISO T signal consists of 4 measured values which are transmitt...

Page 53: ... ms Current in mA Identifier 4µm c 300 19 2 4 8 Measured value 4µm c 3000 Current for measured value see Table 9 2 1 Identifier 6µm c 300 19 2 4 8 19 2 4 8 Measured value 6µm c 3000 Current for measured value see Table 9 2 1 Identifier 14µm c 300 19 2 4 8 19 2 4 8 19 2 4 8 Measured value 14µm c 3000 Current for measured value see Table 9 2 1 Identifier T 300 19 2 4 8 19 2 4 8 19 2 4 8 19 2 4 8 19 ...

Page 54: ...r pulse in ms Voltage in V Identifier 4µm c 300 9 6 2 4 Measured value 4µm c 3000 Voltage for measured value s Table 9 2 1 Identifier 6µm c 300 9 6 2 4 9 6 2 4 Measured value 6µm c 3000 Voltage for measured value s Table 9 2 1 Identifier 14µm c 300 9 6 2 4 9 6 2 4 9 6 2 4 Measured value 14µm c 3000 Voltage for measured value s Table 9 2 1 Identifier T 300 9 6 2 4 9 6 2 4 9 6 2 4 9 6 2 4 9 6 2 4 Me...

Page 55: ...mA Flow error flow too low 2 15 V U 2 25 V 4 5 mA I 4 8 mA Not defined 2 25 V U 2 40 V I 4 8 mA 25 C 13 F U 2 40 V I 7 68 mA 0 C 32 F U 3 84 V I 8 26 mA 5 C 41 F U 4 13 V I 8 83 mA 10 C 50 F U 4 42 V I 9 41 mA 15 C 59 F U 4 70 V I 9 98 mA 20 C 68 F U 4 99 V I 10 56 mA 25 C 77 F U 5 28 V I 11 14 mA 30 C 86 F U 5 57 V I 11 71 mA 35 C 95 F U 5 86 V I 12 29 mA 40 C 104 F U 6 14 V I 12 86 mA 45 C 113 F...

Page 56: ... mA No measured value 9 90 V U 10 V The current or voltage can be calculated for a given temperature in C or F as follows I 4 8 mA temperature C 25 19 2 mA 4 8 mA 125 I 4 8 mA temperature F 13 19 2 mA 4 8 mA 225 U 2 4 V temperature C 25 9 6 V 2 4 V 125 U 2 4 V temperature F 13 9 6 V 2 4 V 225 The temperature in C or F can be calculated for a given current I or voltage U as follows Temperature C I ...

Page 57: ...as a two wire interface in half duplex operation The number of CS 1000 is restricted to 26 per RS 485 bus as HECOM bus addressing is done via letters A Z The length of the bus line and the size of the terminating resistance are depending on the quality of cable used The graphic below shows several CS 1000 connected via the RS 485 interface and then connected in turn to a PC ...

Page 58: ...ine from the CS 1000 to a PC 11 1 Scope of delivery The CSI D 5 part no 3249563 consists of Pos Qty Description 1 1 Adaptor box 2 1 Power adaptor with additional 3 different plugs 3 1 USB Cable length 1 5 m 4 1 CS 1000 Connection cable length 5 m 5 1 CD with PC Software package CoCoS 1000 and Operation and Maintenance Instructions CS 1000 CoCoS 1000 11 2 CSI D 5 Connection schematic The CSI D 5 ha...

Page 59: ...t up Check the set up of the AC DC adaptor according to following picture Check correct line plug If not select the correct plug and change this Check output voltage at 12 Volt If not set to 12 Check the arrows of the plug and socket as shown The symbol must be connected to the inner contact of the plug If not reverse the plug ...

Page 60: ... resolution of 800x600 or higher Color monitor with a resolution of 800x600 or higher Hard disk with a minimum of 75 MB free disk space Microsoft Windows compatible mouse One unused USB port In order to install the software you must have administrator rights or rights enabling you to install the software in an unimpeded manner 12 3 Adaptor Box Driver Installation Before installing the software pac...

Page 61: ...with the CoCoS1000 software package then press 3 Select the letter of your CD ROM drive Press The driver SER2PL SYS will now be installed 4 If installation is successful you will find the driver with the corresponding COM port no in your device manager Locate the COM port no You now have to run CoCoS 1000 ...

Page 62: ...e CS 1000 should start when voltage is supplied to the adaptor box 2 Insert the CD ROM with the CoCoS1000 software package The CD contains two folders and several files The 7561 folder contains the driver for the adaptor box The FONTS folder contains the font of the CS which should be installed automatically with the software 3 To install the software run SETUP EXE The following screens will appea...

Page 63: ...CoCoS 1000 HYDAC Filtertechnik GmbH en Page 59 BeWa CS1000 3247149k en doc 2006 03 14 Press Select your installation path and then press ...

Page 64: ...CoCoS 1000 HYDAC Filtertechnik GmbH en Page 60 BeWa CS1000 3247149k en doc 2006 03 14 Press Wait until installation is completed Now press ...

Page 65: ...our PC Close all other Windows applications and press Yes 12 5 Using CoCoS 1000 Before launching the software connect the CS 1000 properly to your PC via the CSI D 5 and insert the power adaptor in the AC line see section 11 2 1 To launch CoCoS1000 run CoCoS1000 exe in the installation folder 2 After launching the software the serial port has to be set first ...

Page 66: ...ial port The correct serial port can be found in Windows Device Manager see hardware installation Select the serial port and press A popup window will remind you to check if the CS 1000 is properly connected via the CSI D 5 to your PC and the power adaptor is inserted in the AC line Press This screenshot shows a virtual CS 1000 front panel Its appearance and handling is similar to a real CS 1000 w...

Page 67: ...ion 8 2 1 Program is scanning the COM port for connected devices Green while scanning Shows the addresses of all devices found Select your device For saving measurement data online on the PC as a sav file see section 12 6 For internal use only Exits the program In the event of an error see also section 16 the status LED is continuously red no blinking code and the error code is shown below the key...

Page 68: ...or We recommend Windows Editor or Notepad The data can be directly imported into Microsoft Excel The following data is stored Values are separated by tabs Year Month Day Hours Min Sec ISO 4µm ISO 6µm ISO 14µm SAE A SAE B SAE C SAE D Temp Flow Drive 2005 8 2 15 01 30 14 12 8 3 6 3 0 2 1 0 0 26 7 100 18 2005 8 2 15 01 50 14 12 9 3 9 3 2 2 2 0 0 26 7 100 18 2005 8 2 15 02 10 14 12 9 4 1 3 5 2 6 0 0 2...

Page 69: ... in the respective directory Sometimes problems occur subsequent to installation causing the following error to be shown in the display of the CoCoS1000 If the display shows different characters the CS font has to be installed manually The typeface CS 1000 Liteon Standard CS 1000 Liteon ttf is installed under Control Panel Fonts When asked press to overwrite the TFF file already installed ...

Page 70: ...egulations pertaining to occupational safety and environmental protection This applies in particular to the oil in the unit components covered with oil and electronic components After disassembling the unit and separating the various materials they can be reused or disposed of properly in accordance with local regulations 14 Spare parts and Accessories Description Qty Part no Connector with 2 m ca...

Page 71: ...the measurement references of the particles undergoing analysis have changed the cleanliness code will change only in individual cases When drafting the new ISO 4406 it was ensured that not all the existing cleanliness provisions for systems had to be changed 15 1 1 ISO 4406 table Allocation of particle counts to cleanliness classes Particle count 100 ml Particle count 100 ml Class More than Up to...

Page 72: ...to the particle concentration determined 15 2 1 SAE AS 4059 table Maximum Particle count 100 ml Size ISO 11171 4 µm c 6 µm c 14 µm c 21 µm c 38 µm c 70 µm c Size Code A B C D E F 000 195 76 14 3 1 0 00 390 152 27 5 1 0 0 780 304 54 10 2 0 1 1 560 609 109 20 4 1 2 3 120 1 220 217 39 7 1 3 6 250 2 430 432 76 13 2 4 12 500 4 860 864 152 26 4 5 25 000 9 730 1 730 306 53 8 6 50 000 19 500 3 460 612 106...

Page 73: ...OW 4 4 mA 2 2 V open Flow too low Check the flow to 30 300 ml min Increase inlet pressure or reduce outlet pressure 1 Red 2 HIGH 19 6 mA 9 8 V open Flow too high Check the flow to 30 300 ml min Reduce inlet pressure or increase outlet pressure 2 Red NoINFO 19 9 mA 9 95 V open Flow definition not possible Check flow Increase or reduce inlet pressure Red CHECK 19 9 mA 9 95 V open Flow definition not...

Page 74: ...e supply voltage to sensor or contact HYDAC 1 19 Red Communication error Check wiring 20 39 Red General system error Reset device re supply voltage to sensor or contact HYDAC 40 69 Red Error during automatic adjustment Reset device re supply voltage to sensor check flow or contact HYDAC 70 Red Error measuring cell LED Reset device re supply voltage to sensor check flow or contact HYDAC 100 ...

Page 75: ...1 M TIME 60 pPRTCT 0 ADRESS HECOM A DSPLY ISO Mode Value MODE M2 RELAY1 MEAS CH ISO MODE M2 RELAY1 SW FNCT BEYOND MODE M2 RELAY1 LIMITS LOWER 17 15 12 MODE M2 RELAY1 LIMITS UPPER 21 19 16 MODE M3 MEASCH ISO MODE M3 TARGET 17 15 12 MODE M4 MEASCH ISO MODE M4 TARGET 17 15 12 MODE M4 RESTART 21 19 16 MODE M4 CYCLE 60 17 2 Measuring menu Measuring Menu Value DSPLY ISO SWtOUT M1 ANaOUT SAeMAX ...

Page 76: ...rage temperature range 40 80 C 40 176 F relative humidity max 95 non condensing Materials used Body Lids Other Material of sealings FPM CS 1xx0 EPDM CS 1xx1 Electrical safety class III low voltage protection IP class IP67 Weight 1 3 kg Hydraulic data Measuring range Display shows class from min ISO 7 6 5 max ISO 28 27 26 Calibrated within the range ISO 13 11 10 23 21 18 Accuracy 1 2 ISO class in t...

Page 77: ...n 3 Watt max Analog output 4 conductor technology 4 20mA active output max burden 330Ω or 0 10 V active output min load resistor 820Ω Switching Output passive n switching Power MOSFET max current 1 5 A normally open RS 485 Interface 2 wire half duplex HYDAC Single Wire interface For HMG 3000 use only 19 Service Shipping Address for Recalibration and Repair Work HYDAC Servicenter GmbH Rehgrabenstra...

Page 78: ...Tecnical Data Model code HYDAC Filtertechnik GmbH en Page 74 BeWa CS1000 3247149k en doc 2006 03 14 20 Model code ...

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