Hy-Brid Lifts HB-P527 Operation & Safety Manual Download

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Push-Around Aerial Work Platform
Operations & Safety Manual
HB-P527

© 2018 Custom Equipment, LLC
2647 Highway 175
Richfield, WI 53076
U.S.A.
Tel. +1-262-644-1300
Fax: +1-262-644-1320
www.hybridlifts.com
[email protected]

“Hy-Brid Lifts” is a trademark of Custom Equipment, LLC
These machines comply with ANSI/SIA A92.3 and CSA B54.1-04-
2005

Revision Date: October 2018
Printed in the U.S.A.

BY CUSTOM EQUIPMENT LLC

Summary of Contents for HB-P527

Page 1: ...BY CUSTOM EQUIPMENT LLC OPERATIONS SAFETY MANUAL PUSH AROUND AERIAL WORK PLATFORM SUPO 723 REV C HB P527 SERIES I ...

Page 2: ...ion about application and or operation contact Custom Equipment LLC 2647 Hwy 175 Richfield WI 53076 U S A P 1 262 644 1300 F 1 262 644 1320 www hybridlifts com OPERATIONS SAFETY HB P527 SUPO 723 REV C BY CUSTOM EQUIPMENT LLC 2 ...

Page 3: ...E MANUFACTURER IS PROHIBITED Fall protection notice The guardrail system around the perimeter of the platform is the fall protection system for push around elevating work platforms per the ANSI SIA A92 3 Standard It is prohibited to use an Aerial Work Platform manufactured by Custom Equipment LLC With any portion or all of the guardrails removed Lanyard anchorage points on this type of equipment a...

Page 4: ... DECAL DESCRIPTIONS 13 SECTION 4 TRANSPORT HANDLING STORAGE 14 4 1 PRELIMINARY UNPACKING AND DEALER INSPECTION 14 4 2 STORAGE 14 4 3 TRANSPORTATION 14 4 4 LIFTING AND TIE DOWN POINTS 14 4 5 FORK LIFT POCKETS 15 SECTION 5 OPERATION 16 5 1 PRE START INSPECTION 16 5 2 CONTROLS 16 5 3 STARTUP SHUT DOWN 17 5 4 ELEVATING AND LOWERING 17 SECTION 6 DAILY MAINTENANCE 18 6 1 CHARGING THE BATTERY 18 SECTION ...

Page 5: ... lock storage 8 FIGURE 5 Decal Locations 12 FIGURE 6 Rear Brakes 14 FIGURE 7 Tie Down Points 14 FIGURE 8 Center of gravity 15 FIGURE 9 Base Controls 16 FIGURE 10 Platform Controls 16 FIGURE 11 Master Power Switch 17 FIGURE 12 Battery Charger LED Display 19 OPERATIONS SAFETY HB P527 SUPO 723 REV C BY CUSTOM EQUIPMENT LLC 5 ...

Page 6: ...s intended for elevating personnel along with their necessary tools and materials to overhead work locations Vibration does not create signiﬁcant hazards on this machine An operator of any type of work platform is subject to certain hazards that cannot be protected by mechanical means It is therefore essential that operators be competent careful physically and mentally ﬁt and thoroughly trained in...

Page 7: ...se of a ruptured hydraulic hose The platform is hydraulically locked with a check valve and has controlled descent when valve activates Decals Danger Caution and Warning decals are displayed at various locations on this unit Key Switch Security A key switch is required to prevent unauthorized use 1 4 SAFETY CONTROLS Descent Manual Override For manually lowering the scissors a manual valve is provi...

Page 8: ...pull the button out PUSHING THE EMERGENCY STOP BUTTON WILL STOP MOVEMENT IMMEDIATELY THIS MAY CAUSE UNEXPECTED PLATFORM MOVEMENT AS THE MACHINE COMES TO A SUDDEN STOP BRACE YOURSELF AND SECURE OBJECTS ON THE PLATFORM DURING OPERATION OF THE MACHINE 1 5 MAINTENANCE LOCK The maintenance lock must be placed into position whenever the machine is being serviced in a partially raised position Serious in...

Page 9: ...ble national traffic regulations Use indoors only Lift is not designed for windy conditions or electrical storms Unit must be on hard level surface before elevating Do not operate on incline or uneven surface You must maintain a clearance between any part of the machine or its load and any electrical line or apparatus Follow local power line clearance regulations You must maintain a clearance betw...

Page 10: ...CATIONS Working Height maximum 11 3 ft 3 4 m Platform Height maximum 5 3 ft 1 6 m Platform Height minimum 20 3 in 51 5 cm Stowed Height 63 6 in 161 5 cm Ground Clearance Lowered 2 5 in 6 4 cm Overall Length 41 0 in 104 1 cm Overall Width 26 6 in 67 6 cm Platform Length Retracted Inside 37 0 in 94 0 cm Platform Width Retracted Inside 22 0 in 55 9 cm Platform Extension N A in N A cm Guard Rail Heigh...

Page 11: ...ITIONS Rated Slope LEVEL SURFACE Tilt Sensor Activated N A Temperature 4 F to 104 F 20 C to 40 C Vibration 8 2 ft s2 max 2 5 m s2 max Sound 86 dB Normal Use 100 dB Alarms Machine Weight Unloaded Approx 575 0 lb 260 8 kg Minimum Wheel Load Contact Pressure 115 0 psi 792 9 kPa Maximum Wheel Load Contact Pressure 215 0 psi 1482 4 kPa Minimum Machine Loading Floor Pressure 75 8 psf 3 6 kPa Maximum Mac...

Page 12: ...SECTION 3 DECALS 3 1 DECAL LOCATION FIGURE 5 Decal Locations OPERATIONS SAFETY HB P527 SUPO 723 REV C BY CUSTOM EQUIPMENT LLC 12 ...

Page 13: ...13 DECAL LANYARD ATTACHMENT Superseded 1 DE746 8 DE746 DECAL LANYARD ATTACHMENT 1 9 DE666 DECAL LWR 1 10 DE675 DECAL NO FORK 1 11 DE706 DECAL UPR HB 1 12 DE726 DECAL CAPACITY 500 1P I WO SO 1 13 DE730 DECAL OL ALARM 1 14 DE603 14 MODEL DECAL HB P527 2 15 DE760 DECAL E STOP HANDLE 1 16 DE601 DECAL LOGO HY BRID Superseded 1 DE821 16 DE821 DECAL LOGO HY BRID 1 17 DE851 DECAL PF HOLE WARNING 2 18 DE66...

Page 14: ...on For safety and controlled handling it is not recommended to move the unit on a slope greater than 5 Check entire machine for loose or unsecured items Remove any loose items from machine Apply manual brake lock on rear wheels B FIGURE 6 Rear Brakes 4 4 LIFTING AND TIE DOWN POINTS Lower the work platform to the down position Turn key switch to off position For safety and controlled handling it is...

Page 15: ...se a forklift under neath the machine from the back When moving machine with a forklift do not let machine slide along floor Bring forklift to a stop and then gently lower the machine Center of gravity FIGURE 8 Center of gravity Center Of Gravity X Axis Y AXIS HB P527 21 5 in 15 in OPERATIONS SAFETY HB P527 SUPO 723 REV C BY CUSTOM EQUIPMENT LLC 15 ...

Page 16: ... the back of this manual 5 2 CONTROLS SECTION 5 OPERATION Item Control Indicator 1 Master Power Switch Emergency Stop FIGURE 9 Base Controls Item Control Indicator 1 Up Down Rotary Switch Operation described as follows 2 Emergency Stop Operation described in Section 2 4 3 Overload Indicator Light 4 Battery Voltage Meter 5 Lift Enable Button Operation described as follows 6 Alarm Sounds for descent...

Page 17: ...he platform using the constant three point contact method NEVER JUMP OFF THE PLATFORM Park the machine on a level surface Turn master power switch to off position To prevent unauthorized use remove the key from the master power switch The key may be placed in the manual pouch and the cabinet padlocked to secure the machine in the isolated position THE OPERATOR MUST BE AWARE OF THE ENVIRONMENT DO N...

Page 18: ...nit is equipped with a deep cycle 12 volt battery The care and maintenance of your battery has much to do with how well this unit functions Battery wiring should be checked monthly NOTE The surrounding temperature greatly affects the power reserve within a battery EXAMPLE A battery that is 100 charged at 80 F 27 C drops to 65 at 32 F 0 C At 0 F 18 C this battery will drop to 40 efficiency LEAD ACI...

Page 19: ...roximately five 5 volts on a battery to deliver D C current This display indicates that power is on and that both outputs are delivering D C current to the batteries This display indicates that power is on and that the output is finished charging and is in a float maintenance model SECTION 6 DAILY MAINTENANCE POWER BATTERY 1 STATUS CHARGING READY Green LED ON Red LED OFF Green LED ON Green LED ON ...

Page 20: ...h screw on toe board or railing Platform Controls Check all switches and push buttons for proper operation Emergency Stop Stops all movement Up Down Controls Elevates Lowers Enable button must be pressed Base Controls Check all switches and push buttons for proper operation Emergency Stop Stops all movement Key Switch Selects Platform Control Ground Control or Off Alarm Not damaged sounds for desc...

Page 21: ...THIS PAGE WAS INTENTIONALLY LEFT BLANK OPERATIONS SAFETY HB P527 SUPO 723 REV C BY CUSTOM EQUIPMENT LLC 21 ...

Page 22: ...NOTES OPERATIONS SAFETY HB P527 SUPO 723 REV C BY CUSTOM EQUIPMENT LLC 22 ...

Page 23: ...NOTES OPERATIONS SAFETY HB P527 SUPO 723 REV C BY CUSTOM EQUIPMENT LLC 23 ...

Page 24: ...75 Richfield WI 53076 U S A Tel 1 262 644 1300 Fax 1 262 644 1320 www hybridlifts com service customequipmentlifts com Hy Brid Lifts is a trademark of Custom Equipment LLC These machines comply with ANSI SIA A92 3 and CSA B54 1 04 2005 Revision Date October 2018 Printed in the U S A BY CUSTOM EQUIPMENT LLC ...

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