Hvac ZP4-ESP Installation Manual Download Page 11

BALANCE POINT ADJUSTMENTS:

When used with a heat pump or dual fuel system and fitted with a 

ZPA-OTS outdoor sensor, the panel can provide both high and low 

balance point control.

High Balance Point - 

The panel has a potentiometer marked HI BAL 

PT that is adjustable from 20° to 60° F. If the outdoor temperature 

rises above the high balance point setting, the panel will prevent 

auxiliary heat from coming on.

Note:

 If a zone thermostat is set in the emergency heat mode, the 

panel will override the high balance point setting regardless of the 

outdoor temperature and the system will function in emergency heat 

until the thermostat is taken out of the emergency heat mode. 

Low Balance Point - 

The panel has a potentiometer marked LO BAL 

PT that is adjustable from 0° - 40° F. If the outdoor temperature falls 

below the low balance point setting, the panel will lock out 

mechanical heating and change over to the auxiliary heat source. 

ZONE BYPASS

Each zone has a Zone Bypass jumper that can be used to remove 

the ESP function for that zone. This can be useful in applications 

where one zone out of three or four zones may represent a very small 

percentage of the total system CFM.  

PANEL LED DEFINITIONS AND FUNCTIONS

 

 

   

LED       COLOR         DEFINITION                                                        FUNCTION

PWR

ESP

ZD1
ZD2
ZD3
ZD4

DAS

OTS

SPD 

UP

Y1

Y2

W1/AUX

W2/OB

G

Red

Red

Green
Green
Green
Green

Red

Red

Red

Red

Red

Red

Red

Red

Power

Static Pressure

Control

Zone Damper 1
Zone Damper 2
Zone Damper 3
Zone Damper 4

Discharge Air

Sensor

Outdoor Temp

Sensor

Speed Up Mode

1st Stage 

Compressor

2nd Stage 

Compressor

1st Stage Heat 

or Aux Heat

2nd Stage Heat-

Reversing Valve

Fan

ON

 - 24VAC to panel

OFF

 - No 24VAC to C and R terminals or 3 AMP POWER fuse is blown

ON

 - When system static pressure is above static pressure control setpoint

OFF

 - When system static pressure is below static pressure control setpoint

ON

 - Damper driving open or in the open position

OFF

 - Damper in the closed position

BLINKING

 - Damper in floating position to relieve static pressure as part of 

ESP function

ON

 - Confirms discharge air sensor is wired to panel

OFF 

- No discharge air sensor wired to panel or wiring problem

BLINKING 

- Panel out on High or Low Limit

ON

 - Confirms outdoor temperature sensor is wired to panel

OFF

 - No outdoor temperature sensor wired to panel or wiring problem

BLINKING

 - Panel out on High or Low Balance Point

OFF 

- Panel time delays in standard operating mode

BLINKING 

- Panel time delays in speed up mode

ON 

- Panel calling for 1st stage compressor

OFF 

- No call for 1st stage compressor

ON 

- Panel calling for 2nd stage compressor

OFF 

- No call for 2nd stage compressor

ON 

- Panel calling for 1st stage or auxiliary heat

OFF 

- No call for 1st stage or auxiliary heat

ON

 - Panel calling for 2nd stage heat or reversing valve is energized

OFF 

- No call for 2nd stage heat or reversing valve is de-energized

ON 

- Fan relay energized

OFF 

- Fan relay de-energized

Summary of Contents for ZP4-ESP

Page 1: ...Indianapolis IN 46237...

Page 2: ...SPS Terminals 7 How ESP Works 7 Zone Thermostats 8 Single Stage Heat Cool 8 Multi Stage Heat Cool 8 2 Heat 1 Cool Heat Pump or Fossil Fuel 8 3 Heat 2 Cool Heat Pump or Fossil Fuel 9 Zone Dampers 9 Pa...

Page 3: ...will come on with the non calling zone LEDs until the static pressure reaches setpoint The small amount of air allowed to bleed into non calling zones eliminates air noise and assures proper air ow t...

Page 4: ...3 PANEL POWER LED 14 ZONE 1 LED 15 ZONE 2 LED 16 ZONE 3 LED 17 ZONE 4 LED 18 ESP LED 19 HIGH LIMIT POTENTIOMETER 20 LOW LIMIT POTENTIOMETER 21 DISCHARGE AIR SENSOR LED 22 HIGH BALANCE POINT POTENTIOME...

Page 5: ...ow voltage cable must be 18 gauge solid not stranded wire 4 All wiring should be color coded and tagged for proper identi cation Mounting the Panel Carefully remove the panel from the shipping carton...

Page 6: ...r cooling coil and upstream of any duct transitions or zone dampers Wire the sensor to the S and DA DAS terminals on the panel The sensor is used for High and Low Limit protection ZPA DTS Outdoor Temp...

Page 7: ...e power open power close dampers 3 2 FACTORY SET 0 35 W C AT STATIC PRESSURE SETPOINT DIAL ZPA SPS How ESP Works As zone dampers open and close the ZPA SPS Static Pressure Sensor continuously monitors...

Page 8: ...The Panel has inputs for four zone thermostats Each zone thermostat must be equipment compatible C R Y1 Y2 G W1 AUX W2 OB C R Y1 W1 G C R Y1 Y2 G W1 AUX W2 OB C R Y1 Y2 W1 W2 G C R Y1 Y2 G W1 AUX W2 O...

Page 9: ...wire oating point actuators rated at 2 5VA NOTE 3 wire dampers must be used with the ESP function that eliminates the need for a traditional bypass damper FP MOTOR 18 24 VAC DC 2 5 1 5W VA 1 Comm 2 Cl...

Page 10: ...SW 6 Capacity Control option Right No Capacity Control Left Only allow additional equipment staging if 2 or more zones are calling and at least one zone is calling for an additional stage LIMIT ADJUS...

Page 11: ...Red Red Red Red Red Red Red Power Static Pressure Control Zone Damper 1 Zone Damper 2 Zone Damper 3 Zone Damper 4 Discharge Air Sensor Outdoor Temp Sensor Speed Up Mode 1st Stage Compressor 2nd Stage...

Page 12: ...tat in the continuous fan ON mode The following LEDs should be lit PWR ZD1 DAS If Discharge Air Sensor is wired to panel OTS If Outdoor Temperature Sensor is wired to panel G 9 Put zone 1 thermostat i...

Page 13: ...is wired to panel W1 W2 If two stage system and setpoint is high enough to energize second stage G If fan selector switch is set for electric Conventional Heat Pump or Fossil Fuel PWR ZD1 DAS If Disc...

Page 14: ...gle or multi stage Programmable or non programmable Auto or manual changeover Sensors ZPA DTS Discharge Temperature Sensor NTC Type 3 10K 77 F 3 77 F ZPA OTS Outdoor Temperature Sensor NTC Type 3 10K...

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