Hvac ZP4-ESP Installation Manual Download Page 10

PANEL SETUP

 

CONFIGURING PANEL FOR EQUIPMENT APPLICATION:

Once all wiring is completed, the panel can be configured for the specific equipment application. 
The ZP4-ESP has a row of slide switches located on the printed circuit board along with a switch 
selection chart. 

SWITCH DEFINITIONS:

SW-1 

Select type of HVAC equipment.

          Right = Conventional Heat/Cool

          Left = Heat Pump

SW-2 

Selects type of heat pump system.

          Right = Conventional heat pump
          Left = Heat pump with fossil fuel furnace

SW-3 

Selects heat pump reversing valve order.

          Right = O (energizes in cooling)
          Left = B (energizes in heating)

SW-4 

Selects fan operation .

          Right = Fan controlled by furnace
          Left = Fan energized on call for heat

SW-5 

Purge option

          Right = No purge after call
          Left = Purge after call is satisfied for 1
          minute into last zone calling before all

          dampers go open

SW-6 

Capacity Control option

          Right = No Capacity Control
          Left = Only allow additional equipment

          staging if 2 or more zones are calling and at
          least one zone is calling for an additional
          stage

LIMIT ADJUSTMENTS:

High Limit - 

The panel has a potentiometer marked HI LIM that is 

adjustable from 100° to 180° F. When used with the ZPA-DTS duct 
sensor, should the temperature rise above the high limit setting, the 
panel will shut off the heating system. The fan will continue to run until 
the temperature drops below the high limit setting. The high limit 
setpoint should always be below the internal safety limit setting of the 
heating system.  

Low Limit - 

The panel has a potentiometer marked LO LIM that is 

adjustable from 30° to 55° F. When used with the ZPA-DTS duct 
sensor, should the temperature fall below the low limit setting, the 
panel will shut off the compressor. The fan will continue to run until 
the temperature rises above the low limit setting. A time delay will also 
be initiated to prevent short cycling of the equipment.

Summary of Contents for ZP4-ESP

Page 1: ...Indianapolis IN 46237...

Page 2: ...SPS Terminals 7 How ESP Works 7 Zone Thermostats 8 Single Stage Heat Cool 8 Multi Stage Heat Cool 8 2 Heat 1 Cool Heat Pump or Fossil Fuel 8 3 Heat 2 Cool Heat Pump or Fossil Fuel 9 Zone Dampers 9 Pa...

Page 3: ...will come on with the non calling zone LEDs until the static pressure reaches setpoint The small amount of air allowed to bleed into non calling zones eliminates air noise and assures proper air ow t...

Page 4: ...3 PANEL POWER LED 14 ZONE 1 LED 15 ZONE 2 LED 16 ZONE 3 LED 17 ZONE 4 LED 18 ESP LED 19 HIGH LIMIT POTENTIOMETER 20 LOW LIMIT POTENTIOMETER 21 DISCHARGE AIR SENSOR LED 22 HIGH BALANCE POINT POTENTIOME...

Page 5: ...ow voltage cable must be 18 gauge solid not stranded wire 4 All wiring should be color coded and tagged for proper identi cation Mounting the Panel Carefully remove the panel from the shipping carton...

Page 6: ...r cooling coil and upstream of any duct transitions or zone dampers Wire the sensor to the S and DA DAS terminals on the panel The sensor is used for High and Low Limit protection ZPA DTS Outdoor Temp...

Page 7: ...e power open power close dampers 3 2 FACTORY SET 0 35 W C AT STATIC PRESSURE SETPOINT DIAL ZPA SPS How ESP Works As zone dampers open and close the ZPA SPS Static Pressure Sensor continuously monitors...

Page 8: ...The Panel has inputs for four zone thermostats Each zone thermostat must be equipment compatible C R Y1 Y2 G W1 AUX W2 OB C R Y1 W1 G C R Y1 Y2 G W1 AUX W2 OB C R Y1 Y2 W1 W2 G C R Y1 Y2 G W1 AUX W2 O...

Page 9: ...wire oating point actuators rated at 2 5VA NOTE 3 wire dampers must be used with the ESP function that eliminates the need for a traditional bypass damper FP MOTOR 18 24 VAC DC 2 5 1 5W VA 1 Comm 2 Cl...

Page 10: ...SW 6 Capacity Control option Right No Capacity Control Left Only allow additional equipment staging if 2 or more zones are calling and at least one zone is calling for an additional stage LIMIT ADJUS...

Page 11: ...Red Red Red Red Red Red Red Power Static Pressure Control Zone Damper 1 Zone Damper 2 Zone Damper 3 Zone Damper 4 Discharge Air Sensor Outdoor Temp Sensor Speed Up Mode 1st Stage Compressor 2nd Stage...

Page 12: ...tat in the continuous fan ON mode The following LEDs should be lit PWR ZD1 DAS If Discharge Air Sensor is wired to panel OTS If Outdoor Temperature Sensor is wired to panel G 9 Put zone 1 thermostat i...

Page 13: ...is wired to panel W1 W2 If two stage system and setpoint is high enough to energize second stage G If fan selector switch is set for electric Conventional Heat Pump or Fossil Fuel PWR ZD1 DAS If Disc...

Page 14: ...gle or multi stage Programmable or non programmable Auto or manual changeover Sensors ZPA DTS Discharge Temperature Sensor NTC Type 3 10K 77 F 3 77 F ZPA OTS Outdoor Temperature Sensor NTC Type 3 10K...

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