HUSTLER FasTrak SD Operator'S Manual Download Page 39

602901

5-1

REV G

TROUBLESHOOTING

The majority of operating problems that occur with a system can be traced to improper adjustments or delayed service. A 

consistently applied preventative maintenance program, as outlined in the 

Maintenance

 section of this manual, will prevent many 

problems. The following chart is designed to help you locate a problem by suggesting probable causes and the recommended 
solutions.

SYMPTOMS

PROBABLE CAUSES

SUGGESTED

REMEDIES

Starting motor does not 
crank

Steering control levers not 
in park brake position or 
switch not adjusted

Place steering control 
levers in park brake posi-
tion or re-adjust switch

Deck clutch switch 
engaged

Disengage clutch switch

Weak or dead battery

Recharge or replace

Electrical connections are 
corroded or loose

Check the electrical con-
nections

15 amp fuse is blown

Replace the 15 amp fuse

For additional causes

See engine manual

The engine will not start, 
starts hard or fails to keep 
running

No fuel or line plugged

Fill tank or replace line (See 

Fuel System

 section for 

more details)

Fuel valve is turned off

Open the fuel valve

There is incorrect fuel in the 
fuel system

Drain the tank and replace 
the fuel with the proper type

There is dirt in the fuel filter

Replace the fuel filter

Dirt, water or stale fuel in 
the fuel system

Contact your Dealer

The choke is not on

Move the choke lever to 
ON

Numerous

See engine manual

Engine:
Runs with continuous mis-
firing or engine runs 
unevenly or erratically

Numerous

See engine manual

Loss of power or system 
will not operate in either 
direction

Restrictions in air cleaner

Service air cleaner

Poor compression

Contact your Dealer

Steering linkage needs 
adjustment

Adjust linkage

Tow valve open

Close tow valve

The traction drive belt is 
worn, loose or broken

Install a new traction drive 
belt

Air in system

Check filter and fittings

For additional causes

See engine manual

Air cooled engine over-
heating

Air intake screen or clean-
ing fins clogged

Clean screen and fin

For additional causes

See engine manual

Low engine oil pressure

Low oil level

Add oil

Oil diluted or too light

Change oil and check for 
source of contamination

Failed oil pump

Contact your Dealer

High oil consumption

Numerous

Contact your Dealer

Mower jerky when starting 
or operates in one direc-
tion only

Steering control linkage 
needs adjustment

Adjust linkage

Loose steering linkage

Tighten linkage

Transaxle component faulty

Contact your Dealer

Mower creeps when 
steering control levers are 
in neutral

Steering linkage needs 
adjustment

Adjust linkage

Mower circles or veers in 
one direction

Steering linkage needs 
adjustment

Adjust linkage

Loose steering linkage

Tighten linkage

Tires improperly inflated

Adjust air pressure to 8 - 12 
psi (55 - 83 KPa)

Transaxle component faulty

Contact your Dealer

Mower creeps when park-
ing brake engaged

Steering linkage out of 
adjustment

Adjust steering linkage

Brakes need adjustment

Adjust parking brakes

There is abnormal vibra-
tion

The engine mounting bolts 
are loose

Tighten the engine mount-
ing bolts

The engine pulley, idler pul-
ley or blade pulley is loose

Tighten the appropriate pul-
ley

The engine pulley is dam-
aged

Contact your Dealer

The cutting blade(s) is/are 
bent or unbalanced

Install new cutting blade(s)

A blade mounting bolt is 
loose

Tighten the blade mounting 
bolt

Spindle bearing is worn or 
loose

Replace or tighten spindle 
bearing

A blade spindle is bent

Contact your Dealer

Blades do not rotate

The deck drive belt is worn, 
loose or broken

Install a new deck drive belt

The deck drive belt is off 
the pulley

Install the deck drive belt 
and check for a reason

Electric clutch is not engag-
ing

Check and/or replace 10 
amp fuse.
Contact your Dealer

Uneven cutting height

The blade(s) are not sharp

Sharpen the blades

A cutting blade(s) is/are 
bent

Install new cutting blade(s)

The deck is not level

Level the deck per the 

Deck leveling and height 
adjustment

 section of the 

General Service Manual

An anti-scalp wheel is not 
set correctly

Adjust the height of the 
anti-scalp wheel

The underside of the deck 
is dirty

Clean the underside of the 
deck

Tires improperly inflated

Adjust air pressure to 8 - 12 
psi (55 - 83 KPa)

A blade spindle is bent

Contact your Dealer

SYMPTOMS

PROBABLE CAUSES

SUGGESTED

REMEDIES

Summary of Contents for FasTrak SD

Page 1: ...602901 1 1 REV G Hustler FasTrak SD Operator s Manual 200 South Ridge Road Hesston Kansas 67062...

Page 2: ...REV G 1 2 602901...

Page 3: ...pe Operation 3 2 Children 3 3 Controls 3 4 Safety Start Interlock System 3 5 Engine Starting 3 5 Stopping The Engine 3 6 Moving Mower With Stalled Engine 3 6 ROPS Roll Over Protective Structure 3 6 Mo...

Page 4: ...5 General Engine Maintenance 4 6 Carbon Canister 4 6 Fuel Evaporation System Filter 4 6 Belts 4 7 Mower Blade Maintenance 4 7 Mower Blade Removal 4 7 Seat Adjustment 4 8 Steering Control Lever Adjust...

Page 5: ...user Operating conditions vary considerably and cannot all be addressed individually Through experience however operators should find no difficulty in developing good operating skills suitable to mos...

Page 6: ...ct contains chemicals known to the state of California to cause cancer birth defects or other reproductive harm NOTICE OF REQUIREMENT OF SPARK ARRESTER MUFFLER This equipment may create sparks that ca...

Page 7: ...ualified and physically able individuals properly trained in the operation of this equipment All operators and mechanics must become familiar with the safe operation of the equipment operator controls...

Page 8: ...lt fails steering control will be lost Refer to owner s manual for inspection and replacement intervals and refer to above paragraph for emergency procedures WARNING Thrown objects Part Number 601624...

Page 9: ...ssary Always look down and behind before and while backing up Do not carry passengers Always stop machine if someone enters the area WARNING Roll over Slow down before turning Do not operate on slopes...

Page 10: ...er 601635 WARNING Read Operator s Manual and decals before attempting to operate this machine WARNING This structure s protective capability may be impaired by structural damage overturn or alteration...

Page 11: ...on J Read Operator s Manual before attempting to operate this machine K Wear ear protection eye protection and safety shoes when operating this equipment L Engine start position M For maximum electric...

Page 12: ...REV G 2 6 602901...

Page 13: ...ch as pole tree or building 3 Fold the paper along the slope guide lines C D or E 4 Align the closest slope guide line with the ground slope This will give you a close estimation of the ground slope t...

Page 14: ...REV G 2 8 602901...

Page 15: ...peration requires your full attention Do not operate the equipment while wearing sandals ten nis shoes sneakers shorts or any type of loose fitting clothing Do not use a towel as a headband or neck wr...

Page 16: ...uts bumps rocks or other hidden objects Uneven terrain could overturn the mower Tall grass can hide obstacles Remove obstacles such as rocks tree limbs etc Keep all movement on slopes slow and gradual...

Page 17: ...can occur if the operator is not alert to the presence of children Children are often attracted to the mower and the mowing activity Never assume that children will remain where you last saw them Nev...

Page 18: ...lever is in the down position the choke is in the off run position When the knob is pulled up the choke is in the on start position Do not operate the machine in the on start position F Electronic ho...

Page 19: ...n the deck clutch switch is up or one or both of the steering control levers is up and the operator is off the seat check the function of the seat switch If the seat switch is not operating properly i...

Page 20: ...Refer to Mower deck operation section for more details 3 Let the engine run at low idle for a couple of minutes 4 Rotate the ignition key counter clockwise to the OFF position Remove the key from swi...

Page 21: ...ROPS Inspection Inspect the ROPS after the first 20 hours of operation Following the initial inspection check the ROPS after every 500 hours of operation or every six months whichever comes first Figu...

Page 22: ...orward pull back gently on steering control levers When going in reverse push forward gently on steering control levers For emergency stop when traveling forward or rearward place the steering control...

Page 23: ...e mower will travel forward The farther back steering control levers are from neutral the faster the mower will go in reverse WARNING Always be aware of what is behind the machine before backing up Do...

Page 24: ...ghly familiar with the proper use and operation of the equipment should read the manual completely and thor oughly and should have attempted slow moving maneu vers to become familiar with the operatio...

Page 25: ...if the cutting width of the mower is wider than the previous mower This ensures that uneven turf is not cut too short Raise the cutting height of the mower if the grass if slightly taller than normal...

Page 26: ...tained due to the 1 4 6 4mm plate that is part of the stop Figure 3 11 EXAMPLE When the height adjusting stop is placed in the 3 76 2mm hole with the 1 4 6 4mm plate facing to the front of the unit th...

Page 27: ...the engine in an enclosed area unless exhaust is vented to the outside Exhaust gases contain carbon monoxide which is an odorless and deadly poison Never attempt to make any adjustments or repairs to...

Page 28: ...size is a garden tractor BCI group U1R with 225 or better cranking AMP rating A maintenance free battery is recommended Otherwise follow battery manufacturer s maintenance safety storing and charging...

Page 29: ...in each transmission every 2 years or 200 hours whichever comes first NOTE The filter guard must be removed to access filter Each transmission s filter is located per Figure 4 3 A standard oil filter...

Page 30: ...of ignition Do not remove fuel cap or fill tank with engine running or while engine is hot Clean up any fuel spills If fuel is spilled do not attempt to start the engine but move the machine away from...

Page 31: ...rain container under the machine below the oil drain valve 3 Twist the valve counterclockwise to open the valve Allow 10 minutes for engine oil to adequately drain 4 After oil is drained close the val...

Page 32: ...manufacturer s control Therefore on a dust ingested engine failure there will be no warranty consideration if the air filter element has been cleaned or serviced in any manner A partially dirty air f...

Page 33: ...ol is available through most hardware supply stores or balancing can be done by placing the blade on an inverted line punch or 5 8 bolt Blade should not lean or tilt Spin the blade slowly blade should...

Page 34: ...p or down and align the holes in it with the holes in the lower lever Re install the cap screws and tighten The steering control levers should be adjusted so that they align with each other when in th...

Page 35: ...602901 4 9 REV G Figure 4 14 Cap screws Upper control lever Lower control lever...

Page 36: ...e information NOTE After completing maintenance cycle 500 hours repeat cycle Maintenance Schedule Figure 4 15 Figure 4 16 Figure 4 17 Figure 4 18 Figure 4 19 Figure 4 20 Figure 4 21 SERVICE AT INTERVA...

Page 37: ...il Expansion Tank 8 Hydraulic Oil Filter 9 Front Wheel Bearing Zerks 2 mowers built prior to serial number 1308000 10 Engine Oil Filter 11 Deck Height Pivot Zerks 4 12 Park Brake Switch 13 Drive Tire...

Page 38: ...il Filter 9 Front Wheel Bearing Zerks 2 mowers built prior to serial number 1308000 10 Engine Oil Filter 11 Deck Height Pivot Zerks 4 12 Park Brake Switch 13 Drive Tire 14 Deck Belt 15 Pump Belt 16 Bl...

Page 39: ...ow engine oil pressure Low oil level Add oil Oil diluted or too light Change oil and check for source of contamination Failed oil pump Contact your Dealer High oil consumption Numerous Contact your De...

Page 40: ...REV G 5 2 602901...

Page 41: ...k the engine with the starter at least a dozen revolutions to distribute oil over the cylinder walls and valve mechanism 7 Clean the exterior surface of the engine Spread a light film of oil over any...

Page 42: ...like to view or print a copy of the Hustler FasTrak SD 48 54 60 product manuals Operator s Manual General Service Manual and Parts Manual go online to www hustlerturf com Contact your local Hustler de...

Page 43: ...schedule 4 10 Model and serial number 1 1 Moving mower with stalled engine 3 6 Mower blade maintenance 4 7 Mower blade removal 4 7 Mower operation 3 8 New season preparation 6 1 Operating suggestions...

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