HUSTLER FasTrak SD Operator'S Manual Download Page 15

602901

3-1

REV G

OPERATION

Safe Operating Practices

This product is capable of amputating hands and feet and 

throwing objects. Always follow all safety instructions to avoid 
serious injury or death.

Safe Operation

Evaluate the terrain to determine what accessories and 
attachments are needed to properly and safely perform 
the job. Only use accessories and attachments approved 
by the manufacturer.

Never leave a running mower unattended. Always stop 
on level ground, disengage the deck clutch, place the 
steering control levers in the park brake position, stop the 
engine, and remove the ignition key before leaving the 
operator’s seat for any reason. Wait for the engine and all 
moving parts to come to a complete stop before leaving 
the mower for any reason including emptying the catcher 
or unclogging the chute.

Do not change the engine governor setting or over speed 
the engine. Operating the engine at excessive speed may 
increase the hazard of personal injury.

Always remain seated while operating the mower.

Always keep safety shields and covers in place, except 
for servicing.

Always maintain a safe distance from people and pets 
when mowing. Always stop mower if someone enters the 
area.

Always operate mower in daylight or with adequate 
working lights. 

Follow daily and weekly checklists, making sure hoses 
are tightly secured and bolts are tightened.

Always observe traffic laws while driving mower from 
one location to another. Watch for traffic when operating 
near or crossing roadways.

Always be alert for hazards such as rocks, metal objects 
and other debris which may be thrown or entangled by 
mower blades. Watch out for holes or deep depressions.

Never operate the mower when there is a risk for light-
ning. 

Inspect area to be mowed for hazards such as rocks, 
metal objects and other debris which may be thrown or 
entangled by mower blades. Remove these objects before 
mowing.

Always inspect mower for damage after striking a foreign 
object. If damage is found, repair mower immediately. 

Be 

sure to stop on level ground,

 disengage the deck clutch, 

set the park brake, stop the engine, and remove the igni-
tion switch key when leaving the operator’s seat to 
inspect damage.

Always wear adequate ear protection, such as earplugs, 
when operating this equipment as prolonged exposure to 
uncomfortable or loud noises can cause impairment or 
loss of hearing. Do not wear radios or music headphones 
while operating the machinery. Safe operation requires 
your full attention.

Do not operate the equipment while wearing sandals, ten-
nis shoes, sneakers, shorts or any type of loose fitting 
clothing. Do not use a towel as a headband or neck wrap 
and do not hang a towel from the waist. Long hair, loose 
clothing or jewelry may get tangled in moving parts. 
Always wear long pants, safety glasses, ear protection 
and safety shoes with slip-resistant soles when operating 
this mower. 

Always be aware of what is behind the mower before 
backing up. Never mow in reverse. Always look down 
and behind before and while backing up.

Never push forward suddenly on your steering control 
levers while the mower is in rearward motion because 
mower may tip backwards.

Never pull back suddenly on your steering control levers 
while the mower is in forward motion.

If mowing in reverse is unavoidable, push forward slowly 
on the steering control levers and avoid sudden move-
ment. Rapid movement of the steering control levers in 
either direction could result in a reaction of the mower 
that can cause serious injury.

Never operate a poorly maintained mower.

Never attempt high speed maneuvering, especially in 
crowded or congested areas.

Never allow persons to operate this mower without 
proper instruction or allow children to operate the mower. 
Allow only responsible adults who are familiar with 
these instructions to operate this mower.

Never put hands or feet under any part of the mower 
while it is running.

Never carry passengers.

Never direct discharged material toward anyone. Avoid 
discharging material against a wall or obstruction. Mate-
rial may ricochet back toward the operator. Always dis-
engage the mower blades and wait for them to stop 
before crossing gravel drives, walks or roads.

Never operate the machine with the floor plate pulley 
cover removed.

Always keep clear of the mower blades and attachments 
during their operation.

Do not use any unauthorized attachment or modify the 
mower.

Turn off the mower blades when not mowing.

Slow down before turning.

Stop the engine before removing the grass catcher or 
unclogging the discharge chute. Never clear the discharge 
chute with the engine running. Turn off the engine and be 
sure the blades have stopped before cleaning. Use a stick 
to clear a plugged discharge area. 

Never use your hand!

Do not operate the mower if you are fatigued, sick or 
while under the influence of alcohol or drugs, if you are 
pregnant or under 18 years old.

Poor posture or operating the mower for extended periods 
of time may lead to fatigue or injury, resulting in loss of 
mower control. Occasionally, stop the mower and get off 
the seat to stretch and relax.

Summary of Contents for FasTrak SD

Page 1: ...602901 1 1 REV G Hustler FasTrak SD Operator s Manual 200 South Ridge Road Hesston Kansas 67062...

Page 2: ...REV G 1 2 602901...

Page 3: ...pe Operation 3 2 Children 3 3 Controls 3 4 Safety Start Interlock System 3 5 Engine Starting 3 5 Stopping The Engine 3 6 Moving Mower With Stalled Engine 3 6 ROPS Roll Over Protective Structure 3 6 Mo...

Page 4: ...5 General Engine Maintenance 4 6 Carbon Canister 4 6 Fuel Evaporation System Filter 4 6 Belts 4 7 Mower Blade Maintenance 4 7 Mower Blade Removal 4 7 Seat Adjustment 4 8 Steering Control Lever Adjust...

Page 5: ...user Operating conditions vary considerably and cannot all be addressed individually Through experience however operators should find no difficulty in developing good operating skills suitable to mos...

Page 6: ...ct contains chemicals known to the state of California to cause cancer birth defects or other reproductive harm NOTICE OF REQUIREMENT OF SPARK ARRESTER MUFFLER This equipment may create sparks that ca...

Page 7: ...ualified and physically able individuals properly trained in the operation of this equipment All operators and mechanics must become familiar with the safe operation of the equipment operator controls...

Page 8: ...lt fails steering control will be lost Refer to owner s manual for inspection and replacement intervals and refer to above paragraph for emergency procedures WARNING Thrown objects Part Number 601624...

Page 9: ...ssary Always look down and behind before and while backing up Do not carry passengers Always stop machine if someone enters the area WARNING Roll over Slow down before turning Do not operate on slopes...

Page 10: ...er 601635 WARNING Read Operator s Manual and decals before attempting to operate this machine WARNING This structure s protective capability may be impaired by structural damage overturn or alteration...

Page 11: ...on J Read Operator s Manual before attempting to operate this machine K Wear ear protection eye protection and safety shoes when operating this equipment L Engine start position M For maximum electric...

Page 12: ...REV G 2 6 602901...

Page 13: ...ch as pole tree or building 3 Fold the paper along the slope guide lines C D or E 4 Align the closest slope guide line with the ground slope This will give you a close estimation of the ground slope t...

Page 14: ...REV G 2 8 602901...

Page 15: ...peration requires your full attention Do not operate the equipment while wearing sandals ten nis shoes sneakers shorts or any type of loose fitting clothing Do not use a towel as a headband or neck wr...

Page 16: ...uts bumps rocks or other hidden objects Uneven terrain could overturn the mower Tall grass can hide obstacles Remove obstacles such as rocks tree limbs etc Keep all movement on slopes slow and gradual...

Page 17: ...can occur if the operator is not alert to the presence of children Children are often attracted to the mower and the mowing activity Never assume that children will remain where you last saw them Nev...

Page 18: ...lever is in the down position the choke is in the off run position When the knob is pulled up the choke is in the on start position Do not operate the machine in the on start position F Electronic ho...

Page 19: ...n the deck clutch switch is up or one or both of the steering control levers is up and the operator is off the seat check the function of the seat switch If the seat switch is not operating properly i...

Page 20: ...Refer to Mower deck operation section for more details 3 Let the engine run at low idle for a couple of minutes 4 Rotate the ignition key counter clockwise to the OFF position Remove the key from swi...

Page 21: ...ROPS Inspection Inspect the ROPS after the first 20 hours of operation Following the initial inspection check the ROPS after every 500 hours of operation or every six months whichever comes first Figu...

Page 22: ...orward pull back gently on steering control levers When going in reverse push forward gently on steering control levers For emergency stop when traveling forward or rearward place the steering control...

Page 23: ...e mower will travel forward The farther back steering control levers are from neutral the faster the mower will go in reverse WARNING Always be aware of what is behind the machine before backing up Do...

Page 24: ...ghly familiar with the proper use and operation of the equipment should read the manual completely and thor oughly and should have attempted slow moving maneu vers to become familiar with the operatio...

Page 25: ...if the cutting width of the mower is wider than the previous mower This ensures that uneven turf is not cut too short Raise the cutting height of the mower if the grass if slightly taller than normal...

Page 26: ...tained due to the 1 4 6 4mm plate that is part of the stop Figure 3 11 EXAMPLE When the height adjusting stop is placed in the 3 76 2mm hole with the 1 4 6 4mm plate facing to the front of the unit th...

Page 27: ...the engine in an enclosed area unless exhaust is vented to the outside Exhaust gases contain carbon monoxide which is an odorless and deadly poison Never attempt to make any adjustments or repairs to...

Page 28: ...size is a garden tractor BCI group U1R with 225 or better cranking AMP rating A maintenance free battery is recommended Otherwise follow battery manufacturer s maintenance safety storing and charging...

Page 29: ...in each transmission every 2 years or 200 hours whichever comes first NOTE The filter guard must be removed to access filter Each transmission s filter is located per Figure 4 3 A standard oil filter...

Page 30: ...of ignition Do not remove fuel cap or fill tank with engine running or while engine is hot Clean up any fuel spills If fuel is spilled do not attempt to start the engine but move the machine away from...

Page 31: ...rain container under the machine below the oil drain valve 3 Twist the valve counterclockwise to open the valve Allow 10 minutes for engine oil to adequately drain 4 After oil is drained close the val...

Page 32: ...manufacturer s control Therefore on a dust ingested engine failure there will be no warranty consideration if the air filter element has been cleaned or serviced in any manner A partially dirty air f...

Page 33: ...ol is available through most hardware supply stores or balancing can be done by placing the blade on an inverted line punch or 5 8 bolt Blade should not lean or tilt Spin the blade slowly blade should...

Page 34: ...p or down and align the holes in it with the holes in the lower lever Re install the cap screws and tighten The steering control levers should be adjusted so that they align with each other when in th...

Page 35: ...602901 4 9 REV G Figure 4 14 Cap screws Upper control lever Lower control lever...

Page 36: ...e information NOTE After completing maintenance cycle 500 hours repeat cycle Maintenance Schedule Figure 4 15 Figure 4 16 Figure 4 17 Figure 4 18 Figure 4 19 Figure 4 20 Figure 4 21 SERVICE AT INTERVA...

Page 37: ...il Expansion Tank 8 Hydraulic Oil Filter 9 Front Wheel Bearing Zerks 2 mowers built prior to serial number 1308000 10 Engine Oil Filter 11 Deck Height Pivot Zerks 4 12 Park Brake Switch 13 Drive Tire...

Page 38: ...il Filter 9 Front Wheel Bearing Zerks 2 mowers built prior to serial number 1308000 10 Engine Oil Filter 11 Deck Height Pivot Zerks 4 12 Park Brake Switch 13 Drive Tire 14 Deck Belt 15 Pump Belt 16 Bl...

Page 39: ...ow engine oil pressure Low oil level Add oil Oil diluted or too light Change oil and check for source of contamination Failed oil pump Contact your Dealer High oil consumption Numerous Contact your De...

Page 40: ...REV G 5 2 602901...

Page 41: ...k the engine with the starter at least a dozen revolutions to distribute oil over the cylinder walls and valve mechanism 7 Clean the exterior surface of the engine Spread a light film of oil over any...

Page 42: ...like to view or print a copy of the Hustler FasTrak SD 48 54 60 product manuals Operator s Manual General Service Manual and Parts Manual go online to www hustlerturf com Contact your local Hustler de...

Page 43: ...schedule 4 10 Model and serial number 1 1 Moving mower with stalled engine 3 6 Mower blade maintenance 4 7 Mower blade removal 4 7 Mower operation 3 8 New season preparation 6 1 Operating suggestions...

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