HUSTLER FasTrak SD Operator'S Manual Download Page 28

REV G

4-2

602901

in the engine and under the seat platform areas; minute dust 
particle are abrasive to close-tolerance engine and hydraulic 
assemblies.

Inspect mower daily

 for grass clippings and wire or string 

tangles. The underside of the mower deck will collect a build-up 
of grass clippings and dirt, especially when grass is wet or has 
high moisture content. This build-up will harden, restricting 
blade and air movement and will probably show a poorer quality 
of cutting. Therefore it should be removed routinely.

To do this it will be necessary to raise and block the deck 

using jack stands or blocks in the full up position. Scrape the 
build-up from underneath.

Some repairs require the assistance of a trained service 

mechanic and should not be attempted by unskilled personnel. 
Consult your Hustler

®

 service center when assistance is needed.

Torque Values

Torque values are given below:

Ft-lbs.

N-m

Wheel (lug) nuts . . . . . . . . . . . . . . . . .  70  . . . . . . . .  95
Blade spindle bolt top . . . . . . . . . . . . . 118 . . . . . . . . 160
Blade spindle bolt bottom . . . . . . . . . . 118 . . . . . . . . 160

Lug nuts only - 

It is recommended that these be checked after 

the first 2 hours of operation, initially, every 50 hours and 
following removal for repair or replacement.

For all other torques refer to the mower’s 

General Service 

Manual

 for standard torque chart. See 

Product Literature

section for ordering information.

For engine torque values, see engine owner’s manual.

Tires

It is important for level mowing that the tires have the same 

amount of air pressure. The recommended pressures are:

Drive wheels . . . . . . . . . . . . . . . . . . . . .  8-12 psi (55-83 KPa)
Front wheels  . . . . . . . . . . . . . . . . . . . . .  8-12 psi (55-83 KPa)

If you wish to use non-pneumatic tires on your Hustler

®

mower the tires must be an approved tire purchased from 
Hustler

®

 Turf Equipment. Warranty claims will be denied on 

any mower equipped with unapproved non-pneumatic tires.

Lubrication

Use SAE multi-purpose grease.

Electrical System

The electrical system is a 12 volt, negative ground. 

Recommended battery size is a garden tractor BCI group U1R 

with 225 or better cranking AMP rating. A maintenance-free 
battery is recommended. Otherwise, follow battery 
manufacturer’s maintenance, safety, storing and charging 
specifications.          

WARNING

Particular attention must be given to tightening the drive 
wheel lug nuts and blade spindle bolts. Failure to cor-
rectly torque these items may result in the loss of a wheel 
or blade, which can cause serious damage or personal 
injury.

WARNING

Battery posts, terminals, and related accessories contain 
lead and lead compounds, chemicals known to the State 
of California to cause cancer and reproductive harm. 
Wash hands after handling.

WARNING

Charge batteries in an open well-ventilated area, away 
from sparks and flames. Unplug charger before connect-
ing or disconnecting from battery. Wear protective cloth-
ing and use insulated tools. 

WARNING

• Avoid skin and clothing contact with battery acid.
• Always wear eye protection when checking the bat-

tery. Acid can cause serious injury to skin and eyes. 
If contact occurs, flush area with clean water and 
call a physician immediately. Acid will also damage 
clothing.

• Do not drink the battery electrolyte.
• Do not allow open flame near the battery when 

charging.

• Hydrogen gas forms inside the battery. This gas is 

both toxic and flammable and may cause an explo-
sion if exposed to flame. Always remove the nega-
tive ground first and replace it last.

• Do not overfill the battery.
• Electrolyte may overflow and damage paint, wiring 

or structure. When cleaning the battery, use soap 
and water. Be careful not to get soap and water into 
the battery. Clean the battery terminals with a solu-
tion of four parts water and one part baking soda 
when they become corroded.

WARNING

Shorts caused by battery terminals or metal tools touch-
ing metal mower components can cause sparks. Sparks 
can cause a battery gas explosion which will result in per-
sonal injury.

• Prevent the battery terminals from touching any 

metal mower parts when removing or installing the 
battery.

• Do not allow metal tools to short between the bat-

tery terminals and metal mower parts. 

Summary of Contents for FasTrak SD

Page 1: ...602901 1 1 REV G Hustler FasTrak SD Operator s Manual 200 South Ridge Road Hesston Kansas 67062...

Page 2: ...REV G 1 2 602901...

Page 3: ...pe Operation 3 2 Children 3 3 Controls 3 4 Safety Start Interlock System 3 5 Engine Starting 3 5 Stopping The Engine 3 6 Moving Mower With Stalled Engine 3 6 ROPS Roll Over Protective Structure 3 6 Mo...

Page 4: ...5 General Engine Maintenance 4 6 Carbon Canister 4 6 Fuel Evaporation System Filter 4 6 Belts 4 7 Mower Blade Maintenance 4 7 Mower Blade Removal 4 7 Seat Adjustment 4 8 Steering Control Lever Adjust...

Page 5: ...user Operating conditions vary considerably and cannot all be addressed individually Through experience however operators should find no difficulty in developing good operating skills suitable to mos...

Page 6: ...ct contains chemicals known to the state of California to cause cancer birth defects or other reproductive harm NOTICE OF REQUIREMENT OF SPARK ARRESTER MUFFLER This equipment may create sparks that ca...

Page 7: ...ualified and physically able individuals properly trained in the operation of this equipment All operators and mechanics must become familiar with the safe operation of the equipment operator controls...

Page 8: ...lt fails steering control will be lost Refer to owner s manual for inspection and replacement intervals and refer to above paragraph for emergency procedures WARNING Thrown objects Part Number 601624...

Page 9: ...ssary Always look down and behind before and while backing up Do not carry passengers Always stop machine if someone enters the area WARNING Roll over Slow down before turning Do not operate on slopes...

Page 10: ...er 601635 WARNING Read Operator s Manual and decals before attempting to operate this machine WARNING This structure s protective capability may be impaired by structural damage overturn or alteration...

Page 11: ...on J Read Operator s Manual before attempting to operate this machine K Wear ear protection eye protection and safety shoes when operating this equipment L Engine start position M For maximum electric...

Page 12: ...REV G 2 6 602901...

Page 13: ...ch as pole tree or building 3 Fold the paper along the slope guide lines C D or E 4 Align the closest slope guide line with the ground slope This will give you a close estimation of the ground slope t...

Page 14: ...REV G 2 8 602901...

Page 15: ...peration requires your full attention Do not operate the equipment while wearing sandals ten nis shoes sneakers shorts or any type of loose fitting clothing Do not use a towel as a headband or neck wr...

Page 16: ...uts bumps rocks or other hidden objects Uneven terrain could overturn the mower Tall grass can hide obstacles Remove obstacles such as rocks tree limbs etc Keep all movement on slopes slow and gradual...

Page 17: ...can occur if the operator is not alert to the presence of children Children are often attracted to the mower and the mowing activity Never assume that children will remain where you last saw them Nev...

Page 18: ...lever is in the down position the choke is in the off run position When the knob is pulled up the choke is in the on start position Do not operate the machine in the on start position F Electronic ho...

Page 19: ...n the deck clutch switch is up or one or both of the steering control levers is up and the operator is off the seat check the function of the seat switch If the seat switch is not operating properly i...

Page 20: ...Refer to Mower deck operation section for more details 3 Let the engine run at low idle for a couple of minutes 4 Rotate the ignition key counter clockwise to the OFF position Remove the key from swi...

Page 21: ...ROPS Inspection Inspect the ROPS after the first 20 hours of operation Following the initial inspection check the ROPS after every 500 hours of operation or every six months whichever comes first Figu...

Page 22: ...orward pull back gently on steering control levers When going in reverse push forward gently on steering control levers For emergency stop when traveling forward or rearward place the steering control...

Page 23: ...e mower will travel forward The farther back steering control levers are from neutral the faster the mower will go in reverse WARNING Always be aware of what is behind the machine before backing up Do...

Page 24: ...ghly familiar with the proper use and operation of the equipment should read the manual completely and thor oughly and should have attempted slow moving maneu vers to become familiar with the operatio...

Page 25: ...if the cutting width of the mower is wider than the previous mower This ensures that uneven turf is not cut too short Raise the cutting height of the mower if the grass if slightly taller than normal...

Page 26: ...tained due to the 1 4 6 4mm plate that is part of the stop Figure 3 11 EXAMPLE When the height adjusting stop is placed in the 3 76 2mm hole with the 1 4 6 4mm plate facing to the front of the unit th...

Page 27: ...the engine in an enclosed area unless exhaust is vented to the outside Exhaust gases contain carbon monoxide which is an odorless and deadly poison Never attempt to make any adjustments or repairs to...

Page 28: ...size is a garden tractor BCI group U1R with 225 or better cranking AMP rating A maintenance free battery is recommended Otherwise follow battery manufacturer s maintenance safety storing and charging...

Page 29: ...in each transmission every 2 years or 200 hours whichever comes first NOTE The filter guard must be removed to access filter Each transmission s filter is located per Figure 4 3 A standard oil filter...

Page 30: ...of ignition Do not remove fuel cap or fill tank with engine running or while engine is hot Clean up any fuel spills If fuel is spilled do not attempt to start the engine but move the machine away from...

Page 31: ...rain container under the machine below the oil drain valve 3 Twist the valve counterclockwise to open the valve Allow 10 minutes for engine oil to adequately drain 4 After oil is drained close the val...

Page 32: ...manufacturer s control Therefore on a dust ingested engine failure there will be no warranty consideration if the air filter element has been cleaned or serviced in any manner A partially dirty air f...

Page 33: ...ol is available through most hardware supply stores or balancing can be done by placing the blade on an inverted line punch or 5 8 bolt Blade should not lean or tilt Spin the blade slowly blade should...

Page 34: ...p or down and align the holes in it with the holes in the lower lever Re install the cap screws and tighten The steering control levers should be adjusted so that they align with each other when in th...

Page 35: ...602901 4 9 REV G Figure 4 14 Cap screws Upper control lever Lower control lever...

Page 36: ...e information NOTE After completing maintenance cycle 500 hours repeat cycle Maintenance Schedule Figure 4 15 Figure 4 16 Figure 4 17 Figure 4 18 Figure 4 19 Figure 4 20 Figure 4 21 SERVICE AT INTERVA...

Page 37: ...il Expansion Tank 8 Hydraulic Oil Filter 9 Front Wheel Bearing Zerks 2 mowers built prior to serial number 1308000 10 Engine Oil Filter 11 Deck Height Pivot Zerks 4 12 Park Brake Switch 13 Drive Tire...

Page 38: ...il Filter 9 Front Wheel Bearing Zerks 2 mowers built prior to serial number 1308000 10 Engine Oil Filter 11 Deck Height Pivot Zerks 4 12 Park Brake Switch 13 Drive Tire 14 Deck Belt 15 Pump Belt 16 Bl...

Page 39: ...ow engine oil pressure Low oil level Add oil Oil diluted or too light Change oil and check for source of contamination Failed oil pump Contact your Dealer High oil consumption Numerous Contact your De...

Page 40: ...REV G 5 2 602901...

Page 41: ...k the engine with the starter at least a dozen revolutions to distribute oil over the cylinder walls and valve mechanism 7 Clean the exterior surface of the engine Spread a light film of oil over any...

Page 42: ...like to view or print a copy of the Hustler FasTrak SD 48 54 60 product manuals Operator s Manual General Service Manual and Parts Manual go online to www hustlerturf com Contact your local Hustler de...

Page 43: ...schedule 4 10 Model and serial number 1 1 Moving mower with stalled engine 3 6 Mower blade maintenance 4 7 Mower blade removal 4 7 Mower operation 3 8 New season preparation 6 1 Operating suggestions...

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