HUSTLER FasTrak SD Operator'S Manual Download Page 33

602901

4-7

REV G

or annually whichever comes first. Figure 4-9   

Belts

Inspect belts frequently for wear and serviceability. Replace a 

belt that shows signs of severe cuts, tears, separation, weather 
checking and cracking, or burns caused by slipping. Slight 
raveling of belt covering does not indicate failure, trim ravelings 
with a sharp knife.  

Inspect the belt pulley grooves and flanges for wear. A new 

belt, or one in good condition, should never run against the 
bottom of the groove. Replace the pulley when this is the case, 
otherwise the belt will lose power and slip excessively.

Never pry a belt to get it on a pulley as this will cut or damage 

the fibers of the belt covering.

Keep oil and grease away from belts, and never use belt 

dressings. Any of these will destroy the belt composition in a 
very short time.

Mower Blade Maintenance

Check the mower blades daily, they are the key to power 

efficiency and well groomed turf. Keep the blades sharp. A dull 
blade will tear rather than cut the grass, leaving a brown ragged 
top on the grass within a few hours. A dull blade also requires 
more power from the engine.

Replace any blade which is bent, cracked or broken.       

Mower Blade Removal

Use a 15/16” wrench to remove the 5/8” cap screw holding 

the blade to the spindle shaft from underneath. 

NOTE:

 A blade 

holding tool (part number 381442) is available from Hustler

®

Turf Equipment. It is designed to prevent the blades from 
rotating when they are being removed or installed on the 
spindle. Contact your Hustler

®

 dealer for more information.

Sharpen the blades on a grinder following pattern as shown 

(Figure 4-10). Touch-up sharpening can be done with a file 

Check the blades for balance following grinding. A 

commercial balancing tool is available through most hardware 
supply stores, or balancing can be done by placing the blade on 
an inverted line punch or 5/8” bolt. Blade should not lean or tilt. 
Spin the blade slowly, blade should not wobble. If blade is out 
of balance, true it up before reinstalling.

Lay the blade on a flat surface and check for distortion 

(Figure 4-11 & Figure 4-12). Replace any distorted blade. 

Do not re-use spindle bolts which have stripped, worn or 

undercut threads. Torque bolts on spindles to 118 foot-pounds 
(160.0 N-m) when reinstalling blades.

Properly compressed cup washers maintain the correct 

compression load on the blades. Replace the cup washers if they 
are cracked or flattened.

IMPORTANT:  

The blade sail (curved part) must be point-

ing upward toward the inside of the deck to ensure proper cut-
ting.

Figure 4-9

WARNING

If the pump belt fails, loss of control will occur especially 
when operating on a slope. 

If you lose steering control 

while operating the machine, place the steering con-
trol levers in the park brake position immediately. 
Inspect the machine and involve your Hustler

®

 Dealer 

to resolve the problem before continuing to operate.

Fuel evaporation 

system filter

Fuel 
tank

Vapor line

Vapor line

Fuel 
tank

Seat support

WARNING

Never attempt to straighten a bent blade by heating, or 
weld a cracked or broken blade as the blade may break 
and cause serious injury. Replace worn or damaged 
blades.

WARNING

Never work with blades while engine is running or deck 
clutch switch is engaged (on). Always place deck clutch 
switch in the 

disengaged

 position, place steering control 

levers in the park brake position and turn engine off and 
disconnect negative battery cable. Block up mower when 
you 

must

 work under it. Wear gloves when handling 

blades. 

Always check for blade damage

 if mower 

strikes a rock, branch or other foreign object during mow-
ing!

WARNING

Always wear adequate eye protection when grinding 
mower blades.

Summary of Contents for FasTrak SD

Page 1: ...602901 1 1 REV G Hustler FasTrak SD Operator s Manual 200 South Ridge Road Hesston Kansas 67062...

Page 2: ...REV G 1 2 602901...

Page 3: ...pe Operation 3 2 Children 3 3 Controls 3 4 Safety Start Interlock System 3 5 Engine Starting 3 5 Stopping The Engine 3 6 Moving Mower With Stalled Engine 3 6 ROPS Roll Over Protective Structure 3 6 Mo...

Page 4: ...5 General Engine Maintenance 4 6 Carbon Canister 4 6 Fuel Evaporation System Filter 4 6 Belts 4 7 Mower Blade Maintenance 4 7 Mower Blade Removal 4 7 Seat Adjustment 4 8 Steering Control Lever Adjust...

Page 5: ...user Operating conditions vary considerably and cannot all be addressed individually Through experience however operators should find no difficulty in developing good operating skills suitable to mos...

Page 6: ...ct contains chemicals known to the state of California to cause cancer birth defects or other reproductive harm NOTICE OF REQUIREMENT OF SPARK ARRESTER MUFFLER This equipment may create sparks that ca...

Page 7: ...ualified and physically able individuals properly trained in the operation of this equipment All operators and mechanics must become familiar with the safe operation of the equipment operator controls...

Page 8: ...lt fails steering control will be lost Refer to owner s manual for inspection and replacement intervals and refer to above paragraph for emergency procedures WARNING Thrown objects Part Number 601624...

Page 9: ...ssary Always look down and behind before and while backing up Do not carry passengers Always stop machine if someone enters the area WARNING Roll over Slow down before turning Do not operate on slopes...

Page 10: ...er 601635 WARNING Read Operator s Manual and decals before attempting to operate this machine WARNING This structure s protective capability may be impaired by structural damage overturn or alteration...

Page 11: ...on J Read Operator s Manual before attempting to operate this machine K Wear ear protection eye protection and safety shoes when operating this equipment L Engine start position M For maximum electric...

Page 12: ...REV G 2 6 602901...

Page 13: ...ch as pole tree or building 3 Fold the paper along the slope guide lines C D or E 4 Align the closest slope guide line with the ground slope This will give you a close estimation of the ground slope t...

Page 14: ...REV G 2 8 602901...

Page 15: ...peration requires your full attention Do not operate the equipment while wearing sandals ten nis shoes sneakers shorts or any type of loose fitting clothing Do not use a towel as a headband or neck wr...

Page 16: ...uts bumps rocks or other hidden objects Uneven terrain could overturn the mower Tall grass can hide obstacles Remove obstacles such as rocks tree limbs etc Keep all movement on slopes slow and gradual...

Page 17: ...can occur if the operator is not alert to the presence of children Children are often attracted to the mower and the mowing activity Never assume that children will remain where you last saw them Nev...

Page 18: ...lever is in the down position the choke is in the off run position When the knob is pulled up the choke is in the on start position Do not operate the machine in the on start position F Electronic ho...

Page 19: ...n the deck clutch switch is up or one or both of the steering control levers is up and the operator is off the seat check the function of the seat switch If the seat switch is not operating properly i...

Page 20: ...Refer to Mower deck operation section for more details 3 Let the engine run at low idle for a couple of minutes 4 Rotate the ignition key counter clockwise to the OFF position Remove the key from swi...

Page 21: ...ROPS Inspection Inspect the ROPS after the first 20 hours of operation Following the initial inspection check the ROPS after every 500 hours of operation or every six months whichever comes first Figu...

Page 22: ...orward pull back gently on steering control levers When going in reverse push forward gently on steering control levers For emergency stop when traveling forward or rearward place the steering control...

Page 23: ...e mower will travel forward The farther back steering control levers are from neutral the faster the mower will go in reverse WARNING Always be aware of what is behind the machine before backing up Do...

Page 24: ...ghly familiar with the proper use and operation of the equipment should read the manual completely and thor oughly and should have attempted slow moving maneu vers to become familiar with the operatio...

Page 25: ...if the cutting width of the mower is wider than the previous mower This ensures that uneven turf is not cut too short Raise the cutting height of the mower if the grass if slightly taller than normal...

Page 26: ...tained due to the 1 4 6 4mm plate that is part of the stop Figure 3 11 EXAMPLE When the height adjusting stop is placed in the 3 76 2mm hole with the 1 4 6 4mm plate facing to the front of the unit th...

Page 27: ...the engine in an enclosed area unless exhaust is vented to the outside Exhaust gases contain carbon monoxide which is an odorless and deadly poison Never attempt to make any adjustments or repairs to...

Page 28: ...size is a garden tractor BCI group U1R with 225 or better cranking AMP rating A maintenance free battery is recommended Otherwise follow battery manufacturer s maintenance safety storing and charging...

Page 29: ...in each transmission every 2 years or 200 hours whichever comes first NOTE The filter guard must be removed to access filter Each transmission s filter is located per Figure 4 3 A standard oil filter...

Page 30: ...of ignition Do not remove fuel cap or fill tank with engine running or while engine is hot Clean up any fuel spills If fuel is spilled do not attempt to start the engine but move the machine away from...

Page 31: ...rain container under the machine below the oil drain valve 3 Twist the valve counterclockwise to open the valve Allow 10 minutes for engine oil to adequately drain 4 After oil is drained close the val...

Page 32: ...manufacturer s control Therefore on a dust ingested engine failure there will be no warranty consideration if the air filter element has been cleaned or serviced in any manner A partially dirty air f...

Page 33: ...ol is available through most hardware supply stores or balancing can be done by placing the blade on an inverted line punch or 5 8 bolt Blade should not lean or tilt Spin the blade slowly blade should...

Page 34: ...p or down and align the holes in it with the holes in the lower lever Re install the cap screws and tighten The steering control levers should be adjusted so that they align with each other when in th...

Page 35: ...602901 4 9 REV G Figure 4 14 Cap screws Upper control lever Lower control lever...

Page 36: ...e information NOTE After completing maintenance cycle 500 hours repeat cycle Maintenance Schedule Figure 4 15 Figure 4 16 Figure 4 17 Figure 4 18 Figure 4 19 Figure 4 20 Figure 4 21 SERVICE AT INTERVA...

Page 37: ...il Expansion Tank 8 Hydraulic Oil Filter 9 Front Wheel Bearing Zerks 2 mowers built prior to serial number 1308000 10 Engine Oil Filter 11 Deck Height Pivot Zerks 4 12 Park Brake Switch 13 Drive Tire...

Page 38: ...il Filter 9 Front Wheel Bearing Zerks 2 mowers built prior to serial number 1308000 10 Engine Oil Filter 11 Deck Height Pivot Zerks 4 12 Park Brake Switch 13 Drive Tire 14 Deck Belt 15 Pump Belt 16 Bl...

Page 39: ...ow engine oil pressure Low oil level Add oil Oil diluted or too light Change oil and check for source of contamination Failed oil pump Contact your Dealer High oil consumption Numerous Contact your De...

Page 40: ...REV G 5 2 602901...

Page 41: ...k the engine with the starter at least a dozen revolutions to distribute oil over the cylinder walls and valve mechanism 7 Clean the exterior surface of the engine Spread a light film of oil over any...

Page 42: ...like to view or print a copy of the Hustler FasTrak SD 48 54 60 product manuals Operator s Manual General Service Manual and Parts Manual go online to www hustlerturf com Contact your local Hustler de...

Page 43: ...schedule 4 10 Model and serial number 1 1 Moving mower with stalled engine 3 6 Mower blade maintenance 4 7 Mower blade removal 4 7 Mower operation 3 8 New season preparation 6 1 Operating suggestions...

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