HUSTLER FasTrak SD Operator'S Manual Download Page 30

REV G

4-4

602901

canisters, canister mounting brackets, carburetor purge port 
connection, filters, vapor hoses, clamps, control valves, control 
solenoids, electronic controls, vacuum control diaphragms, 
purge valves, liquid/vapor separator and other associated 
components.

Modifying or Tampering with the evaporative emissions 

control system or the fuel system is prohibited. 

Federal law 

and California State law prohibit the following acts or the 
causing thereof:

1.

The removal or rendering inoperative by any person other 
than for purposes of maintenance, repair, replacement, of 
any device or element of design incorporated into any 
equipment for the purposes of emissions control prior to 
or after its sales or delivery to the ultimate purchaser or 
while it is in use, or

2.

The use of the equipment after such device or element of 
design has been removed or rendered inoperative by any 
person.

  

 

       

The fuel tanks are located in the mower’s fenders.
Remove the fuel cap slowly. 
When threading the fuel cap onto the filler neck, tighten the 

cap until it begins to click, then, continue to turn it until at least 
three clicks are heard. 

IMPORTANT:  

Do not overfill the fuel tanks. The fuel tanks 

should be filled

 no higher than the bottom of the fill neck. 

The fuel system is designed to leave room for the fuel to expand 
with fuel temperature changes.       

Use regular unleaded gasoline with an octane rating of 87 or 

higher. Maximum of 10% ethanol (E10) in fuel. Fuels with 
greater than 10% ethanol, (such as E15, E20 and E85) voids 
warranty. Fuels with greater than 10% ethanol are not approved 

WARNING

Use of replacement parts not equivalent to the original 
parts may result in system failure and pose a safety haz-
ard.

DANGER

To avoid personal injury or property damage, use 
extreme care in handling fuel. Fuel is extremely flam-
mable and the vapors are explosive.

WARNING

 Observe usual fuel handling precautions

• Do not smoke while refueling. Extinguish all ciga-

rettes, cigars, pipes and other sources of ignition.

Do not remove fuel cap or fill tank with engine 
running or while engine is hot. 

Clean up any fuel 

spills.

• If fuel is spilled, do not attempt to start the engine 

but move the machine away from the area of spill-
age and avoid creating any source of ignition until 
fuel vapors have dissipated.

• Allow engine to cool before storing machine inside 

a building.

• Keep fuel away from open flame or spark and store 

machine away from open flame or spark or pilot 
light such as on a water heater or appliances.

• Use extreme care when handling gasoline and other 

fuels which are extremely flammable and vapors 
are explosive. A fire or explosion from fuel can 
burn you and others and can damage property.

• Refuel outdoors. Never refuel or drain the fuel from 

the machine indoors.

• Never attempt to start the engine when there is a 

strong odor of gasoline fumes present. Locate and 
correct the cause.

• Store fuel in an approved container and keep it out 

of the reach of children. Never buy more than a 30 
day supply of fuel.

• Do not fill fuel containers inside a vehicle or on a 

truck or trailer bed with interior carpets or plastic 
truck bed liners. Always place fuel containers on 
the ground away from your vehicle before filling.

• When practical, remove gas powered equipment 

from the truck or trailer and refuel the equipment 
with its wheels on the ground. If this is not possible, 
then refuel such equipment on the truck or trailer 
using a portable container and not a fuel dispenser 
nozzle. If a fuel dispenser nozzle must be used, 
keep the nozzle in contact with the rim of the fuel 
tank or container opening at all times until fueling is 
complete. Do not use a nozzle lock-open device.

• Never use gasoline for cleaning parts.
• Read and observe safety precautions elsewhere in 

this manual.

WARNING

• Gasoline is harmful or fatal if swallowed.
• Long-term exposure to vapors can cause serious 

injury and illness.

• Avoid prolonged breathing of vapors.
• Keep face away from nozzle and gas tank or fuel 

container opening.

• Keep gas away from eyes and skin.
• If fuel is spilled on clothing, change clothing imme-

diately.

WARNING

Overfilling fuel tanks may cause the following:

Engine damage

Fire hazard!

Summary of Contents for FasTrak SD

Page 1: ...602901 1 1 REV G Hustler FasTrak SD Operator s Manual 200 South Ridge Road Hesston Kansas 67062...

Page 2: ...REV G 1 2 602901...

Page 3: ...pe Operation 3 2 Children 3 3 Controls 3 4 Safety Start Interlock System 3 5 Engine Starting 3 5 Stopping The Engine 3 6 Moving Mower With Stalled Engine 3 6 ROPS Roll Over Protective Structure 3 6 Mo...

Page 4: ...5 General Engine Maintenance 4 6 Carbon Canister 4 6 Fuel Evaporation System Filter 4 6 Belts 4 7 Mower Blade Maintenance 4 7 Mower Blade Removal 4 7 Seat Adjustment 4 8 Steering Control Lever Adjust...

Page 5: ...user Operating conditions vary considerably and cannot all be addressed individually Through experience however operators should find no difficulty in developing good operating skills suitable to mos...

Page 6: ...ct contains chemicals known to the state of California to cause cancer birth defects or other reproductive harm NOTICE OF REQUIREMENT OF SPARK ARRESTER MUFFLER This equipment may create sparks that ca...

Page 7: ...ualified and physically able individuals properly trained in the operation of this equipment All operators and mechanics must become familiar with the safe operation of the equipment operator controls...

Page 8: ...lt fails steering control will be lost Refer to owner s manual for inspection and replacement intervals and refer to above paragraph for emergency procedures WARNING Thrown objects Part Number 601624...

Page 9: ...ssary Always look down and behind before and while backing up Do not carry passengers Always stop machine if someone enters the area WARNING Roll over Slow down before turning Do not operate on slopes...

Page 10: ...er 601635 WARNING Read Operator s Manual and decals before attempting to operate this machine WARNING This structure s protective capability may be impaired by structural damage overturn or alteration...

Page 11: ...on J Read Operator s Manual before attempting to operate this machine K Wear ear protection eye protection and safety shoes when operating this equipment L Engine start position M For maximum electric...

Page 12: ...REV G 2 6 602901...

Page 13: ...ch as pole tree or building 3 Fold the paper along the slope guide lines C D or E 4 Align the closest slope guide line with the ground slope This will give you a close estimation of the ground slope t...

Page 14: ...REV G 2 8 602901...

Page 15: ...peration requires your full attention Do not operate the equipment while wearing sandals ten nis shoes sneakers shorts or any type of loose fitting clothing Do not use a towel as a headband or neck wr...

Page 16: ...uts bumps rocks or other hidden objects Uneven terrain could overturn the mower Tall grass can hide obstacles Remove obstacles such as rocks tree limbs etc Keep all movement on slopes slow and gradual...

Page 17: ...can occur if the operator is not alert to the presence of children Children are often attracted to the mower and the mowing activity Never assume that children will remain where you last saw them Nev...

Page 18: ...lever is in the down position the choke is in the off run position When the knob is pulled up the choke is in the on start position Do not operate the machine in the on start position F Electronic ho...

Page 19: ...n the deck clutch switch is up or one or both of the steering control levers is up and the operator is off the seat check the function of the seat switch If the seat switch is not operating properly i...

Page 20: ...Refer to Mower deck operation section for more details 3 Let the engine run at low idle for a couple of minutes 4 Rotate the ignition key counter clockwise to the OFF position Remove the key from swi...

Page 21: ...ROPS Inspection Inspect the ROPS after the first 20 hours of operation Following the initial inspection check the ROPS after every 500 hours of operation or every six months whichever comes first Figu...

Page 22: ...orward pull back gently on steering control levers When going in reverse push forward gently on steering control levers For emergency stop when traveling forward or rearward place the steering control...

Page 23: ...e mower will travel forward The farther back steering control levers are from neutral the faster the mower will go in reverse WARNING Always be aware of what is behind the machine before backing up Do...

Page 24: ...ghly familiar with the proper use and operation of the equipment should read the manual completely and thor oughly and should have attempted slow moving maneu vers to become familiar with the operatio...

Page 25: ...if the cutting width of the mower is wider than the previous mower This ensures that uneven turf is not cut too short Raise the cutting height of the mower if the grass if slightly taller than normal...

Page 26: ...tained due to the 1 4 6 4mm plate that is part of the stop Figure 3 11 EXAMPLE When the height adjusting stop is placed in the 3 76 2mm hole with the 1 4 6 4mm plate facing to the front of the unit th...

Page 27: ...the engine in an enclosed area unless exhaust is vented to the outside Exhaust gases contain carbon monoxide which is an odorless and deadly poison Never attempt to make any adjustments or repairs to...

Page 28: ...size is a garden tractor BCI group U1R with 225 or better cranking AMP rating A maintenance free battery is recommended Otherwise follow battery manufacturer s maintenance safety storing and charging...

Page 29: ...in each transmission every 2 years or 200 hours whichever comes first NOTE The filter guard must be removed to access filter Each transmission s filter is located per Figure 4 3 A standard oil filter...

Page 30: ...of ignition Do not remove fuel cap or fill tank with engine running or while engine is hot Clean up any fuel spills If fuel is spilled do not attempt to start the engine but move the machine away from...

Page 31: ...rain container under the machine below the oil drain valve 3 Twist the valve counterclockwise to open the valve Allow 10 minutes for engine oil to adequately drain 4 After oil is drained close the val...

Page 32: ...manufacturer s control Therefore on a dust ingested engine failure there will be no warranty consideration if the air filter element has been cleaned or serviced in any manner A partially dirty air f...

Page 33: ...ol is available through most hardware supply stores or balancing can be done by placing the blade on an inverted line punch or 5 8 bolt Blade should not lean or tilt Spin the blade slowly blade should...

Page 34: ...p or down and align the holes in it with the holes in the lower lever Re install the cap screws and tighten The steering control levers should be adjusted so that they align with each other when in th...

Page 35: ...602901 4 9 REV G Figure 4 14 Cap screws Upper control lever Lower control lever...

Page 36: ...e information NOTE After completing maintenance cycle 500 hours repeat cycle Maintenance Schedule Figure 4 15 Figure 4 16 Figure 4 17 Figure 4 18 Figure 4 19 Figure 4 20 Figure 4 21 SERVICE AT INTERVA...

Page 37: ...il Expansion Tank 8 Hydraulic Oil Filter 9 Front Wheel Bearing Zerks 2 mowers built prior to serial number 1308000 10 Engine Oil Filter 11 Deck Height Pivot Zerks 4 12 Park Brake Switch 13 Drive Tire...

Page 38: ...il Filter 9 Front Wheel Bearing Zerks 2 mowers built prior to serial number 1308000 10 Engine Oil Filter 11 Deck Height Pivot Zerks 4 12 Park Brake Switch 13 Drive Tire 14 Deck Belt 15 Pump Belt 16 Bl...

Page 39: ...ow engine oil pressure Low oil level Add oil Oil diluted or too light Change oil and check for source of contamination Failed oil pump Contact your Dealer High oil consumption Numerous Contact your De...

Page 40: ...REV G 5 2 602901...

Page 41: ...k the engine with the starter at least a dozen revolutions to distribute oil over the cylinder walls and valve mechanism 7 Clean the exterior surface of the engine Spread a light film of oil over any...

Page 42: ...like to view or print a copy of the Hustler FasTrak SD 48 54 60 product manuals Operator s Manual General Service Manual and Parts Manual go online to www hustlerturf com Contact your local Hustler de...

Page 43: ...schedule 4 10 Model and serial number 1 1 Moving mower with stalled engine 3 6 Mower blade maintenance 4 7 Mower blade removal 4 7 Mower operation 3 8 New season preparation 6 1 Operating suggestions...

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