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Hussmann Smart Exchange, Installation & Operation Manual

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SMART EXCHANGE

Installation & Operation Manual

P/N 

3110238_B

March 2021

Spanish P/N 3110240

French P/N 3131231

Shipped With Data Sheets

Manual - I/O Smart Exchange

Lockers with Control Kiosk

Low, Medium & Ambient Temperature

I M P O R T A N T

Outdoor Locker Assembly

Indoor Locker Assembly

See separate instructions (PN 3139727) for 

Field Software Commissioning.

Summary of Contents for Smart Exchange

Page 1: ...h P N 3110240 French P N 3131231 Shipped With Data Sheets Manual I O Smart Exchange Lockers with Control Kiosk Low Medium Ambient Temperature I M P O R TA N T Outdoor Locker Assembly Indoor Locker Ass...

Page 2: ...dix REVISION A 1 Original issue ANSI Z535 5 DEFINITIONS DANGER Indicate s a hazardous situation which if not avoided will result in death or serious injury WARNING Indicate s a hazardous situation whi...

Page 3: ...ocks very heavy weights with specific lift points and structural constraints food and product damage or conta mination public safety noise and possible environmental damage LOCK OUT TAG OUT To avoid s...

Page 4: ...t may result in fire or personal injury and void the warranty Before moving this product disconnect the power supply and be sure not to damage the wiring the power cord or wire whip Otherwise it may c...

Page 5: ...on 2 5 Refrigeration Startup 2 7 Installing Top Panels and Water Tray s 2 8 Control Kiosk Field Connections 2 9 ELECTRONIC CONTROLLER Electronic Controller 3 2 Internal Web Server 3 2 Data Logging 3 2...

Page 6: ...ations see instruction manual from the camera manufacturer ENVIRONMENTAL CONCERNS Hussmann recommends responsible handling of refrigerantsthatcontainHydrogen Fluorine and Carbon HFCs Only certified te...

Page 7: ...l Mountaintop sites in Hawaii where the effective design wind speed per ASCE 7 16 Figure 26 5 2B exceeds 180 mph Sites in Florida or Southeast Louisiana where the locker assembly has an unobstructed v...

Page 8: ...utdoor placement location Exposure to sunlight Exposure to strong wind currents Exposure to rapid temperature changes Exposure to areas inclined to flooding PRODUCT TEMPERATURE Product should always b...

Page 9: ...ocker Type I Indoor O Outdoor Number Of Doors Refrigerated Module A Ambient Temperature Discharge Air Temp 65 F M Medium Temperature Discharge Air Temp 33 F L Low Temperature Discharge Air Temp 4 F C...

Page 10: ...e of the plan view used to locate and place the anchor bolts in their proper locations Using blueprints measure off and markbolt hole locations of the locker assembly footprint Walk the area noticing...

Page 11: ...tion The shipping skid is fastened to the refriger ated module s base with bolts Remove the bolts in order to remove the skid Once the skid is removed modules must be lifted NOT PUSHED to reposition U...

Page 12: ...from front to back and back to front Level modules by all four corners Place shims underneath the base as needed in order to adjust and make the refrig erated module or control kiosk level 1 Unstrap a...

Page 13: ...REFRIGERATED MODULES TOGETHER Refrigerated modules or control kiosks are bolted together at rear rail supports as shown below Use bolt washer and nut to fasten and secure together at the rear of refri...

Page 14: ...r holes in the concrete 5 inches deep Holes may be drilled at an angle Rear Concrete Anchors 2 Drive the 5 8 x 4 anchor into the concrete and tighten the nut Figure 1 6a Concrete Wedge Anchor Figure 1...

Page 15: ...in the next step Figure 1 7a Top View of Canopy Frame Assembly Kiosk Canopy Frame Assembly is similar 2 Fasten Canopy Frame Assembly to modules s as shown in Figure 1 7b Figure 1 7b Top View of Canopy...

Page 16: ...ules or control kiosk 1 Fasten canopy supports together at the joining locations shown in Figure 1 8b Figure 1 8a Attach Canopy Frames Do not install top panels on outdoor locker assemblies until afte...

Page 17: ...BOTTOM Splashguard Front Lower Bottom Splashguard Front Lower Top Screw 8 x 9 16 Quantity 4 Figure 1 9 Install Refigerated Module Splashguards INSTALLING CONTROL KIOSK SPLASHGUARDS REVISION HISTORY R...

Page 18: ...ASTENING HOLES WILL NEED TO BE ADDED COVER TOP FRONT TRIM LOCKER MAY NEED TO BE TRIMMED Front Joint Trim Screw 8 x 9 16 Quantity 4 Screw 8 x 9 16 Quantity 4 Front Joint Trim INSTALL END SPLASHGUARD CL...

Page 19: ...MIT THERMOS EVAPORATOR COIL Disconnect Switches FIELD CONNECTIONS Proper Field Wiring and Grounding Required Failure to follow code could result in death or serious injury All field wiring MUST be per...

Page 20: ...LED LIGHTNING CABLE WITH BLACK WHITE GREEN LEADS FOR LED LAMP TO BE RUN ON RIGHT SIDE OF KIOSK CANOPY RAIL INSTALL ADHESIVE BACKED CABLE TIES CABLE RJ45 ETHERNET 25FT SURVEILLANCE KIT ONLY TO BE RUN...

Page 21: ...LOCKER CHANNEL LED OUTDOOR KIOSK BRACKET LIGHT CHANNEL SCREW 8 X 9 16 TEK WFR HD QTY 8 SCREW 8 18 X 1 2 PLAIN UNSLOTTED HEX QTY 6 OUTDOOR CANOPY LIGHT CHANNELS LOCKER KIOSK CONDUIT WITH WIRES FOR LED...

Page 22: ...E LEADS BAR GROUNDING 16 GUAGE WIRE SENSOR SWIVEL MOUNT 3A 120V SCREW SM 8 X 3 8 TRUSS HD TYPE B ATTACHING GROUND BAR QTY 2 COVER HANDY BOX 4 X 2 SCREW 8 18 X 1 2 PLAIN HEX QTY 4 LED Lighting and Came...

Page 23: ...remove it 3 Remove the packing from the inside of the dome cover Inserting a microSD memory card 1 Insert the microSD memory card into the microSD slot with the printed side facing up 2 Insert the car...

Page 24: ...RJ45 plug locally procured to the end of the Ethernet cable Take care not to remove rubber parts from inside the RJ45 connector cover 2 Insert the RJ45 plug into the RJ45 jack that is connected to the...

Page 25: ...ing units of the locker assembly It is recommended to allow each refrigeration module to run to its control temperature cutout setpoint before proceeding with canopy installation This will allow insta...

Page 26: ...LAST REFRIGERATED MODULE OR KIOSK IN THE LINEUP OUTDOOR CANOPY TOP PANELS TRAY KIOSK SIMILAR SCREW 8 18 X 75 HEX UNSLOTTED WASHER HD QTY 13 INSTALL TOP PANELS AND WATER TRAY S 1 Use 8 washer head scre...

Page 27: ...K EDGES OF COVER UNDERNEATH TOP CANOPY PANELS SCREW 8 X 9 16 QTY 5 EACH SIDE TOP CANOPY PANELS INSTALLING CANOPY SIDE PANEL COVER Side panels need to be installed at the ends of module lineup s They c...

Page 28: ...and Tunnel as the below If you see a flashing green or red means there is no internet available 3 Check that there is internet by pressing the Windows button with the provided keyboard and go to Inte...

Page 29: ...ug CAT5 CAT6 cable from 4G router to the WAN port to the Sophos device if not plugged from the factory already 3 Power device or wait until Sophos looks for the cloud server and locks the signal The l...

Page 30: ...rnet at the browser but the leds are locked green means that the IT team has not opened the correct ports in the IP tunnel It needs to be troubleshoot from the internet responsible 6 If internet is pr...

Page 31: ...ransformer to the earth The low voltage connections must have reinforced insulation When using the digital inputs of the CoreLink Controller use another transformer in order to prevent the digital inp...

Page 32: ...e or users can access CoreLink though the maintenance login using the kiosk computer For explanation of wireless connection in the control kiosk refer to Field Software Setup Instructions part number...

Page 33: ...nk USB port Step 2 Wait until the router boots up about 30 seconds Next open your laptop tablet phone wireless network connection panel and use the default Wi Fi Network SSID Name and Network Key Pass...

Page 34: ...sers before reporting an issue Step 4 Enter controllers IP into the Address Search Barof yourbrowser Default 192 168 0 250 Other Review Store Network Chart Step 5 If connection is established to the C...

Page 35: ...low See page 9 for dashboard screen that is displayed after proper login SW version 2 4 0 All Previous Versions Level 1 User Name user Password Hussmann Level 1 User Name Hussmann1 Password Hussmann L...

Page 36: ...SB 2 0 to Ethernet Adapter White Model NS PU98505 NS PU98505 C Others Plugable USB 2 0 to 10 100 Ethernet LAN Network Adapter Model USB2 E100 Belkin USB 2 0 Ethernet Adapter LAN Network Adaptor Model...

Page 37: ...d subnet mask Internet Protocol Version 4 TCP IPv4 Properties IP Address 192 168 0 249 Subnet mask 255 255 255 0 The laptop computer now has a static IP assigned that is compatible with the CoreLink N...

Page 38: ...Store Level user Level 2 Access Technician User Name Hussmann1 User Name Hussmann2 Password Hussmann Password Corelink1234 After logging in the CoreLink Dashboard is displayed Other Review Store Netwo...

Page 39: ...controllers please consult the refrigeration service contractor or Hussmann Representative Technicians will need to obtain details of the network setup Some networks may only be accessed through direc...

Page 40: ...to clear to choose how much of your history Firefox will clear 3 Finally click the Clear Now button Safari Apple Mac 1 Click Safari in the upper lefthand side of your screen In the menu that appears...

Page 41: ...or store ingress the refrigeration system can not be started for 24 hours after it has been on its side CONDENSING UNIT ACCESS Condensing units are located on top of the lockers The condensing units h...

Page 42: ...fines the compressor or heater cut in and cut out points Indoor ambient modules are not typically refrigerated DEFROST Defrosts are time initiated and are programmed with the correct number of defrost...

Page 43: ...uired due to unique installation re quirements Medium and ambient condenser fans do not use FSS controllers fans will opera tion at default speed of 1300 RPM Outdoor low and medium temperature modules...

Page 44: ...nser blockages COMPRESSOR DISCHARGE SAFETY The controller will alarm and disable the com pressor output until the discharge pressure raises above its cut out threshold Please note it is the digital pr...

Page 45: ...aintain install operation manual in a safe place for future reference 2 Confirm there is NO damage or concealed damage 3 Level the locker assembly side to side and front to rear 4 Remove all shipping...

Page 46: ...ata Sheet for refrigeration settings and defrost re quirements Bring refrigerated module s down to the operating temperatures listed on the data sheet Excessiveambientconditionsmaycausecondensation an...

Page 47: ...ing the compressor discharge loop in the condensate collection pan Care should be taken at start up to prime the in tegral trap to prevent air infiltration during initial run down INSTALLING FDA NSF R...

Page 48: ...P N 3110238_B U S Canada 1 800 922 1919 Mexico 01 800 890 2900 www hussmann com 4 8 NOTES...

Page 49: ...ve your system administrator or account owner contact the number below 1 Call Mighty Oaks at 866 386 9398 Option 1 2 Request User access to the account belonging to your organization Please provide us...

Page 50: ...r ID 0001 Toronto Ave T To ou uc ch h t to o g go o b ba ac ck k Invalid PIN please check your email or phone application Tap help if you need assistance Help 1 1 0 0 9 9 8 8 7 7 6 6 3 3 5 5 4 4 2 2 2...

Page 51: ...shown below The page will display the locker list You can use the search tool to search lockers based on Locker ID The additional fields are details about the different locker ID s These instructions...

Page 52: ...rve Door to start the reservation process on the locker After clicking Reserve Door the below details will appear denoting the available doors per tempera ture zone including a predetermined pickup wi...

Page 53: ...Confirm that the reservation has been completed by clicking Confirm After clicking confirm the print label should pop up There is the option to print a receipt of label as sociated with this order Th...

Page 54: ...en completed the order is available at the Orders Tab Status Placed Click on the order to display the details of that order as well as the randomly generated PINs which are al located for driver and c...

Page 55: ...about the location for pickup as well as a QR code PIN for scanning Locker pickup cycle will be completed after customer picks up order ADDITIONAL RESOURCES The below image features the details of th...

Page 56: ...P N 3110238_B U S Canada 1 800 922 1919 Mexico 01 800 890 2900 www hussmann com 5 8...

Page 57: ...tate Door is Open or Closed Action Unlock the door mechanical lock and will reengage automatically after a period Note the doors self ajar feature do not require pushing the door shut after opening Av...

Page 58: ...P N 3110238_B U S Canada 1 800 922 1919 Mexico 01 800 890 2900 www hussmann com 5 10 NOTES...

Page 59: ...face Exterior Surfaces The exterior surfaces should be cleaned with a mild detergent and warm water to protect and maintain their attractive finish Never use abra sive cleansers or scouring pads Do No...

Page 60: ...e coils Do not bend fins Contact an authorized service technicianifacoilispunctured cracked orotherwise damaged Do NOT use chlorine or ammonia based cleaners to clean aluminum coils Ice in or on the c...

Page 61: ...t Exchange Food Lockers REFRIGERATED MODULE COMPONENT ACCESS Outdoor Locker STEPS 1 Remove front exterior panel 2 Remove interior top panel 3 Remove middle exterior top panel 4 Remove rear exterior to...

Page 62: ...900 www hussmann com 7 2 LOCKER COMPONENT ACCESS Outdoor Locker 7 Place electrical box frame in door cut outs for servicing 8 Remove top shell tie down brackets 9 Remove top shell front cover 10 Remov...

Page 63: ...oved parts approved through the Hussmann Performance Parts Website https parts hussmann com REPLACING FAN MOTORS AND BLADES Should it ever be necessary to service or replace the fan motors or blades b...

Page 64: ...ost Heaters REPLACING DRAIN PAN HEATER Remove Drain Pan Heater 1 Disconnect power 2 Pull heater out from integrated trap 3 Install new heater on evaporator pan surface and through the drain trap 4 Rec...

Page 65: ...LC01 Pin 42 Not Used Close 0 RLC02 Pin 43 Cond Fan Close 0 RLC03 Pin 44 Evap Fan Close 0 RLC04 Pin 45 Not Used Close 0 RLC05 Pin 46 Not Used Open 0 RLC06 Pin 49 Refrigeration 1 Close 30 RLC07 Pin 50 N...

Page 66: ...LC01 Pin 42 Not Used Close 0 RLC02 Pin 43 Cond Fan Close 0 RLC03 Pin 44 Evap Fan Close 0 RLC04 Pin 45 Not Used Close 0 RLC05 Pin 46 Not Used Open 0 RLC06 Pin 49 Refrigeration 1 Close 30 RLC07 Pin 50 N...

Page 67: ...t Used Open DIC10 Pin 29 Comp Suction 1 Safety Switch Closed DIC11 Pin 30 Comp Disch 1 Safety Switch Closed Digital Out Configuration Polarity Delay RLC01 Pin 42 Not Used Open 0 RLC02 Pin 43 Cond Fan...

Page 68: ...P N 3110238_B 8 4 APPENDIX Sensor Resistance Pressure Sensor SENSOR REISTANCE AND PRESSURE...

Page 69: ...ann Corporation Corporate Headquarters Bridgeton Missouri U S A To obtain warranty information or other support contact your Hussmann representative Please include the model and serial number of the p...

Page 70: ...Hussmann Corporation 12999 St Charles Rock Road Bridgeton MO 63044 2483 www hussmann com Part Number 9FQ6P11000100C...

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