TABLE OF CONTENTS
2
TABLE OF CONTENTS
MEANS OF REPRESENTATION ......................................... 4
1.1
Symbols used ........................................................ 4
Formats used......................................................... 4
SAFETY ADVICE ................................................................ 5
2.1
Use definition - intended use.................................. 5
Safety advice ......................................................... 5
Degrees of risk and symbols .................................. 5
Tampering warning ................................................ 5
Safe operation........................................................ 5
Protective clothing ................................................. 6
Work rules.............................................................. 6
Environment........................................................... 6
Owner's Manual..................................................... 6
IMPORTANT INFORMATION .............................................. 7
3.1
Manufacturer and implied warranty ........................ 7
Operating and auxiliary substances........................ 7
Spare parts, accessories........................................ 7
Service................................................................... 7
Figures................................................................... 7
Customer service ................................................... 7
VIEW OF VEHICLE ............................................................. 8
4.1
View of vehicle, front left (example)......................... 8
View of vehicle, rear right (example)........................ 9
SERIAL NUMBERS........................................................... 10
5.1
Chassis number................................................... 10
Type label ............................................................ 10
Engine number..................................................... 10
Fork part number ................................................. 10
Shock absorber part number ............................... 10
CONTROLS...................................................................... 11
6.1
Clutch lever.......................................................... 11
Hand brake lever.................................................. 11
Throttle grip ......................................................... 11
Kill switch............................................................. 11
Electric starter button........................................... 11
Select switch for the basic setting................ 12
Select switch for vehicle operation ............... 12
Overview of indicator lamps ................................. 12
Opening the filler cap ........................................... 12
Closing the filler cap............................................. 13
Cold start button.................................................. 13
Idle speed adjusting screw................................... 14
Shift lever ............................................................. 14
Foot brake lever ................................................... 14
Plug-in stand........................................................ 15
PREPARING FOR USE..................................................... 16
7.1
Advice on first use................................................ 16
Running in the engine........................................... 17
Preparing the vehicle for difficult riding
conditions ............................................................ 17
Preparing for rides on dry sand ............................ 17
Preparing for rides on wet sand ........................... 18
Preparing for rides on wet and muddy surfaces ... 18
Preparing for rides at high temperature and slow
speed .................................................................. 19
Preparing for rides at low temperatures or in
snow.................................................................... 19
RIDING INSTRUCTIONS................................................... 20
8.1
Checks and maintenance work when preparing
for use ................................................................. 20
Starting ................................................................ 20
Starting off ........................................................... 21
Shifting, riding ...................................................... 21
Applying the brakes ............................................. 21
Stopping, parking................................................. 21
Transport ............................................................. 22
Refueling.............................................................. 22
SERVICE SCHEDULE....................................................... 24
9.1
Service schedule.................................................. 24
Service work (as additional order)......................... 25
10 TUNING THE CHASSIS.................................................... 26
Checking the basic chassis setting with the
rider's weight ....................................................... 26
Compression damping of the shock absorber...... 26
Adjusting the low-speed compression damping
of the shock absorber .......................................... 26
Adjusting the high-speed compression damping
of the shock absorber .......................................... 27
Adjusting the rebound damping of the shock
absorber .............................................................. 27
Measuring rear wheel sag unloaded..................... 28
Checking the static sag of the shock absorber..... 28
Checking the riding sag of the shock absorber..... 28
Adjusting the spring preload of the shock
......................................................... 29
10.10 Adjusting the riding sag
................................... 29
10.11 Checking the basic setting of the fork .................. 30
10.12 Adjusting the compression damping of the fork.... 30
10.13 Adjusting the rebound damping of the fork........... 30
10.14 Handlebar position............................................... 31
10.15 Adjusting the handlebar position
11 SERVICE WORK ON THE CHASSIS................................. 32
Raising the motorcycle with a lift stand................. 32
Removing the motorcycle from the lift stand......... 32
Bleeding the fork legs........................................... 32
Cleaning the dust boots of the fork legs ............... 33
Loosening the fork protection............................... 33
Positioning the fork protection.............................. 33
................................... 33
...................................... 34
........................... 35
11.10 Installing the fork protector
.............................. 35
11.11 Removing the lower triple clamp
11.12 Installing the lower triple clamp
11.13 Checking the steering head bearing play.............. 37
11.14 Adjusting the play of the steering head
........................................................... 38
11.15 Greasing the steering head bearing
11.16 Removing the start number plate ......................... 38
11.17 Installing the start number plate............................ 39
11.18 Removing the front fender.................................... 39
11.19 Installing the front fender ...................................... 39
11.20 Removing the shock absorber