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SET

UP

3

2.1

Unpacking and setting up the vehicle

100465-10

Remove the box and the plastic packaging.

Info

To avoid damaging the motorcycle during assembly, leave the protective film
on the vehicle until you have finished.

Check the vehicle for transport damage.

Unpack the separate enclosure and check its contents on the basis of the enclosure
list.

100466-10

Set up the work stand.

Work stand (81229055000)

Together with an assistant, take the vehicle off the palette.

Position the vehicle on a work stand.

Install the shock absorber. (

p. 6)

100467-10

Route the clutch line with the clutch master cylinder toward the front between the
upper and lower triple clamps.

Position the fork legs.

Info

The upper milled groove in the fork leg must be flush with the top edge of
the upper triple clamp.
Position bleeder screws

toward the front.

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Fully tighten screws

.

Guideline

Screw, top triple clamp

M8

17 Nm
(12.5 lbf ft)

Fully tighten screws

.

Guideline

Screw, bottom triple clamp

M8

12 Nm (8.9 lbf ft)

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Position the handlebar.

Position the handlebar clamps and mount the four screws. Move the handlebar into
the correct position (see figure) and evenly tighten the screws.
Guideline

Screw, handlebar clamp

M8

20 Nm
(14.8 lbf ft)

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Mount the hand brake cylinder with the mirror clamp.

Correctly route the throttle cables (see figure), attach the throttle grip to the han-
dlebar and tighten the screws.

Summary of Contents for FE 450 AUS 2009

Page 1: ...SETUP INSTRUCTIONS FE 450 AUS FE 570 AUS 2009 ART NO 3802015en...

Page 2: ......

Page 3: ...rves the right to modify or delete technical specifications prices colors forms materials services designs equipment etc without prior notice and without specifying reasons to adapt these to local con...

Page 4: ...on Indicates an unexpected reaction e g of a work step or a function Identifies a page reference more information is provided on the specified page Formats used The typographical and other formats use...

Page 5: ...r toward the front between the upper and lower triple clamps Position the fork legs Info The upper milled groove in the fork leg must be flush with the top edge of the upper triple clamp Position blee...

Page 6: ...and tighten the screws on the lower triple clamp and on the fender 100475 10 Position the speedometer and connector board Mount and tighten the screws Guideline Remaining screws chassis M6 10 Nm 7 4...

Page 7: ...lts using the washers and pins Plier for footrest spring 58429083000 Install the engine guard p 7 Charge the battery p 8 100479 10 Connect plug to the starter relay Mount the seat p 7 Set kilometers o...

Page 8: ...and 3 2 Installing the headlight mask with the headlight 100460 11 Connect plug Insert bulb socket into the high beam indicator lamp Check that the lighting is working properly Attach headlight holder...

Page 9: ...rk stub M8 15 Nm 11 1 lbf ft 3 4 Installing the engine guard 100450 10 Attach the engine guard on the frame at the rear and swing it up and forward Mount and tighten screw Guideline Remaining screws c...

Page 10: ...alves This reduces the battery capacity If the vehicle is started repeatedly until the battery is depleted the battery must be charged immediately If the battery is left in a discharged state for an e...

Page 11: ...Press the button for 3 5 seconds The settings are saved and the Setup menu closed Info If no button is pressed for 20 seconds or if no impulse comes from the wheel speed sensor the settings are automa...

Page 12: ...ifications on filling up with fuel Warning Danger of poisoning Fuel is poisonous and a health hazard Avoid contact between fuel and skin eyes and clothing Do not inhale fuel vapors If fuel gets into y...

Page 13: ...12 Nm 8 9 lbf ft Screw engine brace M8 33 Nm 24 3 lbf ft Screw exhaust clamp on manifold M8 8 Nm 5 9 lbf ft Screw fork stub M8 15 Nm 11 1 lbf ft Screw front brake caliper M8 25 Nm 18 4 lbf ft Loctite...

Page 14: ...SUBSTANCES 12 Super unleaded ROZ 95 RON 95 PON 91 According to DIN EN 228 ROZ 95 RON 95 PON 91...

Page 15: ...AUXILIARY SUBSTANCES 13 Long life grease Specification HUSABERG recommends Motorex products Supplier Motorex Fett 2000...

Page 16: ...14...

Page 17: ...HUSABERG eine Division der KTM SMC AG Stallhofnerstra e 3 5230 Mattighofen Austria www husaberg com 3802015en 3802015en 09 2008 Photo Mitterbauer...

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