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WORK

6

3.1

Installing the shock absorber

100374-11

Push splash protector

to the side and position the shock absorber. Mount and

tighten screw

.

Guideline

Screw, top shock absorber

M12

80 Nm
(59 lbf ft)

Loctite

®

243™

Mount and tighten screw

.

Guideline

Screw, bottom shock
absorber

M12

80 Nm
(59 lbf ft)

Loctite

®

243™

Info

The heim joint for the shock absorber at the swing arm is Teflon coated. It
must not be greased with grease or with other lubricants. Lubricants dis-
solve the Teflon coating, thereby drastically reducing the service life.

Remove the motorcycle from the work stand.

3.2

Installing the headlight mask with the headlight

100460-11

Connect plug

.

Insert bulb socket

into the high beam indicator lamp.

Check that the lighting is working properly.

Attach headlight holder

at the nose

and position the headlight mask.

100461-10

Wrap rubber band

around the fork legs and close it.

The wiring harness and brake line

are routed in front of the headlight mask.

Check the headlight adjustment.

3.3

Installing the front wheel

Warning

Danger of accidents

Reduced braking due to oil or grease on the brake discs.

Always keep the brake discs free of oil and grease, and clean them with brake cleaner when necessary.

100412-11

Clean and grease shaft seal rings

and bearing surface

of the spacing sleeves.

Long-life grease (

p. 13)

Insert the spacing sleeves.

Summary of Contents for FE 450 AUS 2009

Page 1: ...SETUP INSTRUCTIONS FE 450 AUS FE 570 AUS 2009 ART NO 3802015en...

Page 2: ......

Page 3: ...rves the right to modify or delete technical specifications prices colors forms materials services designs equipment etc without prior notice and without specifying reasons to adapt these to local con...

Page 4: ...on Indicates an unexpected reaction e g of a work step or a function Identifies a page reference more information is provided on the specified page Formats used The typographical and other formats use...

Page 5: ...r toward the front between the upper and lower triple clamps Position the fork legs Info The upper milled groove in the fork leg must be flush with the top edge of the upper triple clamp Position blee...

Page 6: ...and tighten the screws on the lower triple clamp and on the fender 100475 10 Position the speedometer and connector board Mount and tighten the screws Guideline Remaining screws chassis M6 10 Nm 7 4...

Page 7: ...lts using the washers and pins Plier for footrest spring 58429083000 Install the engine guard p 7 Charge the battery p 8 100479 10 Connect plug to the starter relay Mount the seat p 7 Set kilometers o...

Page 8: ...and 3 2 Installing the headlight mask with the headlight 100460 11 Connect plug Insert bulb socket into the high beam indicator lamp Check that the lighting is working properly Attach headlight holder...

Page 9: ...rk stub M8 15 Nm 11 1 lbf ft 3 4 Installing the engine guard 100450 10 Attach the engine guard on the frame at the rear and swing it up and forward Mount and tighten screw Guideline Remaining screws c...

Page 10: ...alves This reduces the battery capacity If the vehicle is started repeatedly until the battery is depleted the battery must be charged immediately If the battery is left in a discharged state for an e...

Page 11: ...Press the button for 3 5 seconds The settings are saved and the Setup menu closed Info If no button is pressed for 20 seconds or if no impulse comes from the wheel speed sensor the settings are automa...

Page 12: ...ifications on filling up with fuel Warning Danger of poisoning Fuel is poisonous and a health hazard Avoid contact between fuel and skin eyes and clothing Do not inhale fuel vapors If fuel gets into y...

Page 13: ...12 Nm 8 9 lbf ft Screw engine brace M8 33 Nm 24 3 lbf ft Screw exhaust clamp on manifold M8 8 Nm 5 9 lbf ft Screw fork stub M8 15 Nm 11 1 lbf ft Screw front brake caliper M8 25 Nm 18 4 lbf ft Loctite...

Page 14: ...SUBSTANCES 12 Super unleaded ROZ 95 RON 95 PON 91 According to DIN EN 228 ROZ 95 RON 95 PON 91...

Page 15: ...AUXILIARY SUBSTANCES 13 Long life grease Specification HUSABERG recommends Motorex products Supplier Motorex Fett 2000...

Page 16: ...14...

Page 17: ...HUSABERG eine Division der KTM SMC AG Stallhofnerstra e 3 5230 Mattighofen Austria www husaberg com 3802015en 3802015en 09 2008 Photo Mitterbauer...

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