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HUSABERG 2013 TE 125 EU, Owner'S Manual

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HUSABERG 2013 TE 125 EU Owner'S Manual Download Page 66

11

SERVICE WORK ON THE CHASSIS

64

11.43

Checking the throttle cable routing

Preparatory work

–

Remove the seat. (

p. 53)

–

Remove the fuel tank.

x

(

p. 57)

L00329-10

Main work
(TE 125)

–

Check the throttle cable routing.

The throttle cable must be routed to the carburetor on the left side of the
upper frame tube behind the handlebars.

» If the throttle cable is not routed as specified:

–

Correct the throttle cable routing.

L00330-10

(TE 250/300)

–

Check the throttle cable routing.

The throttle cable must be routed to the carburetor on the left side of the
upper frame tube behind the handlebars.

» If the throttle cable is not routed as specified:

–

Correct the throttle cable routing.

Finishing work

–

Install the fuel tank.

x

(

p. 58)

–

Mount the seat. (

p. 53)

11.44

Checking the rubber grip

401197-01

–

Check the rubber grips on the handlebar for damage, wear, and looseness.
» If a rubber grip is damaged, worn, or loose:

–

Change and secure the rubber grip.

Rubber grip adhesive (00062030051) (

p. 122)

Summary of Contents for 2013 TE 125 EU

Page 1: ...OWNER S MANUAL TE 125 EU TE 250 EU TE 250 AUS TE 250 USA TE 300 EU TE 300 AUS TE 300 USA 2013 Art no 3802032en...

Page 2: ......

Page 3: ...e technical specifications prices colors forms materials services designs equipment etc without prior notice and without specifying reasons to adapt these to local conditions as well as to stop produc...

Page 4: ...SPEED A2 average speed 2 21 6 14 17 Display mode SPEED S1 stop watch 1 21 6 14 18 Display mode SPEED S2 stop watch 2 21 6 14 19 Table of functions 22 6 14 20 Table of conditions and menu activation 2...

Page 5: ...d 67 12 BRAKE SYSTEM 69 12 1 Checking the free travel of the hand brake lever 69 12 2 Adjusting free travel of hand brake lever TE EU AUS 69 12 3 Adjusting the basic position of the hand brake lever T...

Page 6: ...109 21 3 2 Coolant 109 21 3 3 Fuel 109 21 4 Chassis 110 21 5 Electrical system 110 21 6 Tires 111 21 7 Fork 111 21 7 1 TE 125 111 21 7 2 TE 250 300 111 21 8 Shock absorber 112 21 8 1 TE 125 112 21 8 2...

Page 7: ...rstanding In the interest of your own safety have these jobs performed by an authorized HUSABERG workshop There your motorcycle will be optimally maintained by specially trained experts using the spec...

Page 8: ...red to at the relevant passages Info The vehicle has various information and warning labels at prominent locations Do not remove information warning labels If they are missing you or others may not re...

Page 9: ...d by an authorized HUSABERG workshop Adhere to the information and warning labels on the vehicle 2 6 Protective clothing Warning Risk of injury Missing or poor protective clothing presents an increase...

Page 10: ...will you find out how to cus tomize the vehicle ideally for your own use and how you can protect yourself from injury Keep the Owner s Manual in an accessible place to enable you to refer to it as nee...

Page 11: ...International HUSABERG website www husaberg com 3 4 Service A prerequisite for perfect operation and prevention of premature wear is that the service care and tuning work on the engine and chassis is...

Page 12: ...4 VIEW OF VEHICLE 10 4 1 View of vehicle front left example L00311 10 1 Filler cap 2 Air filter box lid 3 Fuel tap p 23 4 Choke p 23 5 Shift lever p 24 6 Side stand p 24...

Page 13: ...ight switch p 15 3 Turn signal switch p 15 4 Speedometer overview p 16 5 Emergency OFF switch p 15 5 Electric starter button p 16 6 Throttle grip p 14 7 Hand brake lever p 14 8 Fork rebound adjustment...

Page 14: ...ype label 1 is fixed to the front of the steering head 5 3 Key number TE EU AUS 500125 10 The key number 1 is stamped on the key strap 5 4 Engine number L00316 10 The engine number 1 is stamped on the...

Page 15: ...5 SERIAL NUMBERS 13 5 6 Shock absorber part number L00306 10 The shock absorber part number 1 is stamped on the upper part of the shock absorber above the adjusting ring...

Page 16: ...is fitted on the left side of the handlebar Possible states Kill switch in basic position In this position the ignition circuit is closed and the engine can be started Kill switch pressed In this posi...

Page 17: ...ight of the speedometer Possible states Light off Light switch is pressed in up to the stop In this position the light is switched off Light on Light switch is pulled out to the stop In this position...

Page 18: ...00300 10 Possible states The high beam indicator light lights up blue The high beam is switched on The turn signal indicator light flashes green The turn signal is switched on 6 14 Speedometer 6 14 1...

Page 19: ...he Setup menu is displayed and the active functions are shown Press the button repeatedly until the Km h Mph display flashes Adjusting Km h Press the button Adjusting Mph Press the button Press the bu...

Page 20: ...he display flashes and can be set You can set the following segments in the same way as the hours by pressing the button and the button Info The seconds can only be set to zero Press the button for 3...

Page 21: ...The H display mode is suppressed during the journey Press the button No function Press the button No function Press the button for 3 5 seconds The display changes to the Setup menu of the speedometer...

Page 22: ...999 9 is exceeded the values of TR1 A1 and S1 are automatically reset to 0 0 Press the button No function Press the button No function Press the button for 3 5 seconds The TR1 A1 and S1 displays are r...

Page 23: ...the button No function Press the button No function Press the button for 3 5 seconds Press the button briefly Next display mode 6 14 17 Display mode SPEED S1 stop watch 1 400327 01 Press the button br...

Page 24: ...t display mode Display mode SPEED S2 stop watch 2 Starts or stops S2 No function Displays of S2 and A2 are reset to 0 0 Next display mode 6 14 20 Table of conditions and menu activation Display The mo...

Page 25: ...buretor Possible states Fuel supply closed OFF Fuel cannot flow from the fuel tank to the carburetor Fuel supply open ON Fuel can flow from the fuel tank to the carburetor The fuel tank empties to th...

Page 26: ...s between the first and second gears 6 20 Kick starter L00313 10 The kick starter 1 is fitted on the right side of the engine The top part can be swiveled 6 21 Foot brake lever L00314 10 The foot brak...

Page 27: ...er of damage The parked vehicle may roll away or fall over Always place the vehicle on a firm and even surface 400732 01 Park the vehicle Turn the handlebar as far as possible to the right Insert the...

Page 28: ...y The rear brake may fail due to overheating Take your foot off the foot brake lever when you are not braking Warning Danger of accidents Unstable riding behavior Do not exceed the maximum permissible...

Page 29: ...ance During the first 3 operating hours 70 During the first 5 operating hours 100 Avoid fully opening the throttle 7 3 Preparing the vehicle for difficult riding conditions Info Use of the vehicle und...

Page 30: ...air filter 59006022000 Info See the HUSABERG Pure Tech fitting instructions Adjust the carburetor jetting and setting Info The recommended carburetor tuning is available from your authorized HUS ABERG...

Page 31: ...9006021000 Info See the HUSABERG Pure Tech parts fitting instructions Adjust the carburetor jetting and setting Info The recommended carburetor tuning is available from your authorized HUS ABERG works...

Page 32: ...ain Chain cleaner p 121 Clean the radiator fins Straighten bent radiator fins carefully Check the coolant level p 89 7 8 Preparing for rides at low temperature and in snow 600870 01 Mount a rain cover...

Page 33: ...anger Danger of poisoning Exhaust gases are toxic and inhaling them may result in unconsciousness and or death When running the engine always make sure there is sufficient ventilation and do not start...

Page 34: ...e This barely reduces vehicle speed but lowers fuel consumption considerably Always open the throttle only as much as the engine can handle abrupt throttle opening increases fuel consumption To shift...

Page 35: ...ponents by excessive load The side stand is designed for the weight of the motorcycle only Do not sit on the motorcycle when it is supported by the side stand only The side stand and or the frame coul...

Page 36: ...l vapors If fuel gets into your eyes rinse imme diately with water and contact a doctor Wash affected skin areas immediately with soap and water If fuel is swallowed contact a doctor immediately Chang...

Page 37: ...rectify the fluid level of the hydraulic clutch p 65 Check the front brake fluid level p 70 Check the free travel of the hand brake lever p 69 Check the play of the steering head bearing p 49 Change t...

Page 38: ...x Perform a fork service x Service the shock absorber x Check the starter drive x TE 250 300 Change the piston and check the cylinder x TE 125 Change the piston and check the cylinder x TE 250 300 Cha...

Page 39: ...refer to the compression speed of the rear wheel suspension and not to the vehicle speed The high speed setting has an effect on the landing after a jump for example the rear wheel suspension compress...

Page 40: ...etting can be seen during the fast compression of the shock absorber L00190 11 Turn adjusting screw 1 all the way clockwise with a socket wrench Info Do not loosen nut 2 Turn back counterclockwise by...

Page 41: ...n work Measure the distance as vertical as possible between the rear axle and a fixed point for example a mark on the side cover Note down the value as dimension A Finishing work Remove the motorcycle...

Page 42: ...ry The shock absorber is filled with high density nitrogen Adhere to the description provided Your authorized HUSABERG workshop would be pleased to help you Info Before changing the spring preload mak...

Page 43: ...165 187 lb 69 N mm 394 lb in Weight of rider 85 95 kg 187 209 lb 72 N mm 411 lb in Info The spring rate is shown on the outside of the spring Finishing work Install the shock absorber x p 52 Remove th...

Page 44: ...icks Standard 22 clicks Sport 16 clicks Info Turn clockwise to increase damping turn counterclockwise to reduce damp ing 10 13 Adjusting the rebound damping of the fork Info The hydraulic rebound damp...

Page 45: ...0 0 1 1 0 0 2 2 1 1 B00375 10 Remove screws 1 Remove the handlebar clamp Remove the handlebar and lay it to one side Info Protect the motorcycle and its attachments against damage by covering them Do...

Page 46: ...ls must no longer touch the ground Secure the motorcycle against falling over 11 2 Removing the motorcycle from the lift stand Note Danger of damage The parked vehicle may roll away or fall over Alway...

Page 47: ...the dust boots and inner fork tube of both fork legs Universal oil spray p 122 Press the dust boots back into their normal position Remove excess oil Finishing work Position the fork protection p 45...

Page 48: ...osition the fork legs Info The rebound damping is located in the right fork leg red adjusting screw The compression damping is located in the left fork leg white adjusting screw Grooves are milled int...

Page 49: ...screws chassis M6 10 Nm 7 4 lbf ft Position the fork protection on the right fork leg Mount and tighten the screws Guideline Remaining screws chassis M6 10 Nm 7 4 lbf ft Finishing work Install the fo...

Page 50: ...seal 1 is correctly positioned Slide on protective ring 2 and O ring 3 602535 10 Position the upper triple clamp with the steering Mount screw 4 but do not tighten yet Mount the clutch line with cabl...

Page 51: ...ht mask with the headlight p 84 Install the front wheel x p 77 Finishing work Mount the handlebar cushion Check that the wiring harness throttle cables and brake and clutch lines can move freely and a...

Page 52: ...ge if necessary Finishing work Remove the motorcycle from the lift stand p 44 11 14 Adjusting the play of the steering head bearing x Preparatory work Raise the motorcycle with the lift stand p 44 L00...

Page 53: ...crews 2 Take off the fender 11 17 Installing the front fender L00210 10 Main work Position the front fender Mount and tighten screws 1 Guideline Remaining screws chassis M6 10 Nm 7 4 lbf ft 602507 11...

Page 54: ...sorber M12 80 Nm 59 lbf ft Loctite 2701 Mount and tighten screw 3 Guideline Screw bottom shock absorber M12 80 Nm 59 lbf ft Loctite 2701 Info The heim joint for the shock absorber at the swing arm is...

Page 55: ...10 Release catch 1 pull off the air filter box lid sideways in areas A and B and remove toward the rear 11 23 Installing the air filter box lid 602512 10 Position the air filter box lid and tab 1 Enga...

Page 56: ...dust and dirt can enter the engine and cause damage Finishing work Install the air filter box lid p 53 11 26 Cleaning the air filter and air filter box x Warning Environmental hazard Hazardous substa...

Page 57: ...of burns The exhaust system gets very hot when the vehicle is driven Allow the exhaust system to cool down Do not touch hot components Preparatory work Remove the right side cover p 56 602515 10 Main...

Page 58: ...reparatory work Remove the right side cover p 56 Remove the main silencer p 55 B00486 10 Main work Remove screws 1 Pull out inner tube 2 Pull the glass fiber yarn filling 3 from the inner tube Clean t...

Page 59: ...n fuel and skin eyes and clothing Do not inhale fuel vapors If fuel gets into your eyes rinse immedi ately with water and contact a doctor Wash affected skin areas immediately with soap and water If f...

Page 60: ...with water and contact a doctor Wash affected skin areas immediately with soap and water If fuel is swallowed contact a doctor immediately Change clothing that has come into contact with fuel Prepara...

Page 61: ...ipulated in applicable regulations Info The service life of the chain depends largely on its maintenance 400725 01 Clean the chain regularly and then treat with chain spray Chain cleaner p 121 Chain s...

Page 62: ...es the chain can rupture or the countershaft of the transmission can break On the other hand if the chain is loose it can fall off the engine sprocket or the rear sprocket and block the rear wheel or...

Page 63: ...sure distance B of 18 chain links in the lower chain section Info Chain wear is not always even repeat this measurement at different chain positions Maximum distance B at the longest chain section 272...

Page 64: ...in sliding piece Guideline Screw chain sliding piece M8 15 Nm 11 1 lbf ft 400985 01 Check the chain guide for wear Info Wear can be seen on the front of the chain guide If the light part of the chain...

Page 65: ...uideline Remaining screws chassis M6 10 Nm 7 4 lbf ft Mount the nut on screw 1 and tighten Guideline Remaining nuts chassis M6 10 Nm 7 4 lbf ft 11 41 Checking the frame x 101861 01 Check the frame for...

Page 66: ...t the throttle cable routing L00330 10 TE 250 300 Check the throttle cable routing The throttle cable must be routed to the carburetor on the left side of the upper frame tube behind the handlebars If...

Page 67: ...ny adjustments while riding L00165 11 TE 250 300 Adjust the basic setting of the clutch lever to your hand size by turning adjust ing screw 1 Info Turn the adjusting screw counterclockwise to decrease...

Page 68: ...ve the clutch fluid reservoir mounted on the handlebar to a horizontal posi tion Remove screws 1 Remove cover 2 with membrane 3 L00326 10 Fill bleeding syringe 4 with the appropriate hydraulic fluid B...

Page 69: ...ove the bleeding syringe Mount and tighten the bleeder screw Correct the fluid level of the hydraulic clutch Guideline Fluid level below container rim 4 mm 0 16 in Position the cover with the membrane...

Page 70: ...11 SERVICE WORK ON THE CHASSIS 68 L00328 10 TE 250 300 Turn quick release 1 clockwise all the way Attach the engine guard on the frame at the rear and swing up at the front...

Page 71: ...e travel of the hand brake lever p 69 Adjust the free travel of the hand brake lever with adjusting screw 1 Info Turn the adjusting screw clockwise to reduce free travel The pressure point moves away...

Page 72: ...s Check the brake system and do not continue riding Your authorized HUSABERG workshop would be pleased to help you Warning Danger of accidents Reduced braking efficiency due to old brake fluid Change...

Page 73: ...the brake fluid reservoir mounted on the handlebar to a horizontal position Remove screws 1 Remove cover 2 with membrane 3 Add brake fluid to level A Guideline Dimension A brake fluid level below top...

Page 74: ...n and friction factor of the brake linings and therefore the brake power can differ considerably from the original HUSABERG brake linings If brake linings are used that differ from the originals there...

Page 75: ...ng Danger of accidents Brake system failure If there is no free travel on the foot brake lever pressure builds up on the rear brake circuit The rear brake can fail due to overheating Adjust the free t...

Page 76: ...and do not continue riding Your authorized HUSABERG workshop would be pleased to help you Warning Danger of accidents Reduced braking efficiency due to old brake fluid Change the brake fluid of the f...

Page 77: ...ccidents Reduced braking efficiency caused by worn brake linings Change worn brake linings immediately Your authorized HUSABERG workshop would be pleased to help you L00195 10 Check the brake linings...

Page 78: ...r 400233 10 Remove the rear brake linings x Stand the vehicle upright Remove screw cap 1 with membrane 2 and the O ring Push the brake piston back to its basic position and ensure that brake fluid doe...

Page 79: ...el out of the fork Info Do not pull the hand brake lever when the front wheel is removed Always lay the wheel down in such a way that the brake disc is not dam aged L00214 10 Remove spacers 3 13 2 Ins...

Page 80: ...brake disc by hand in order to push back the brake piston Info Make sure when pushing back the brake piston that you do not press the brake caliper against the spokes Remove nut 1 Remove chain adjuste...

Page 81: ...ters 3 can be turned by 180 Operate the foot brake lever repeatedly until the brake linings are in contact with the brake disc and there is a pressure point Finishing work Remove the motorcycle from t...

Page 82: ...Front 1 0 bar 15 psi Rear 1 0 bar 15 psi Tire air pressure road Front 2 bar 29 psi Rear 2 bar 29 psi If the tire pressure does not meet specifications Correct the tire pressure Mount the dust cap 13...

Page 83: ...13 WHEELS TIRES 81 Guideline Spoke nipple front wheel M4 5 5 6 Nm 3 7 4 4 lbf ft Spoke nipple rear wheel M5 5 6 Nm 3 7 4 4 lbf ft Torque wrench with various accessories in set 58429094000...

Page 84: ...band 3 at the bottom Lift the battery up and out 14 2 Installing the battery x TE 250 300 602526 10 Main work Place the battery in the battery holder Battery YTX4L BS p 110 Attach rubber band 1 Attac...

Page 85: ...maintenance free i e the acid level does not have to be checked Preparatory work Switch off all power consumers and switch off the engine Remove the seat p 53 Disconnect the negative cable of the bat...

Page 86: ...r box lid p 53 14 5 Removing the headlight mask with the headlight Preparatory work Switch off all power consumers and switch off the engine 602527 11 Main work Open rubber bands 1 on the fork legs Ti...

Page 87: ...bulb socket of the parking light into the reflector Finishing work Install the headlight mask with the headlight p 84 14 8 Changing the turn signal bulb TE EU AUS Note Damage to reflector Reduced lumi...

Page 88: ...er If the light dark border does not meet specifications Adjust the headlight range p 86 14 10 Adjusting the headlight range Preparatory work Check the headlight setting p 86 602529 10 Main work Turn...

Page 89: ...he O ring of the protection cap for correct seating L00253 10 Position protection cap 2 and turn all the way clockwise using a coin Press any button on the speedometer The speedometer is activated Pos...

Page 90: ...ycle operation the coolant gets very hot and is under pressure Do not remove the radiator cap radiator hoses or other cooling system components when the engine is hot Allow the engine and cooling syst...

Page 91: ...does not meet specifications Correct the coolant level Alternative 1 Coolant p 119 Alternative 2 Coolant mixed ready to use p 119 Mount the radiator cap 15 4 Draining the coolant x Warning Danger of...

Page 92: ...on the motorcycle upright Fill the radiator completely with coolant Coolant 1 2 l 1 3 qt Coolant p 119 Coolant mixed ready to use p 119 L00334 10 Loosen screw 2 until coolant that does not contain any...

Page 93: ...15 COOLING SYSTEM 91 L00333 10 Fill the radiator completely with coolant Mount radiator cap 2 Run the engine until it is warm Check the coolant level p 89...

Page 94: ...x p 92 16 2 Adjusting the play in the throttle cable x 602532 10 Main work Move the handlebar to the straight ahead position Push back sleeve 1 Ensure that the throttle cable sleeve is pushed all the...

Page 95: ...above idling the idling system needs to be regulated to a leaner setting if the engine is stuttering and to a richer setting if knocking Full load range D Operation with the throttle slide open full t...

Page 96: ...Clean up spilt fuel immediately Fuel in the fuel tank expands when warm and can escape if the tank is overfilled See the notes on refueling Warning Danger of poisoning Fuel is poisonous and a health h...

Page 97: ...ctite 243 16 8 Engine characteristic auxiliary spring TE 250 300 0 0 0 1 1 B00056 10 The auxiliary spring is located on the right side of the engine below the water pump cover Possible states Auxiliar...

Page 98: ...g 4 and adjusting spring 3 and slide them into the clutch cover together Auxiliary spring with yellow marking 54637072300 Auxiliary spring with green marking 54837072100 Auxiliary spring with red mark...

Page 99: ...dd gear oil x p 99 Mount and tighten the screw in the opening used to check the gear oil level Guideline Screw gear oil level check M6 10 Nm 7 4 lbf ft B00496 11 TE 250 300 Remove screw 1 from the ope...

Page 100: ...magnet 1 Remove gear oil drain plug 2 Completely drain the gear oil Clean the gear oil drain plug thoroughly Clean the sealing area on the engine Mount the gear oil drain plug with magnet 1 and the se...

Page 101: ...eck the gear oil level p 97 17 5 Adding gear oil x Info Too little gear oil or poor quality gear oil results in premature wear of the transmission The gear oil must be added while the engine is cold P...

Page 102: ...and inhaling them may result in unconsciousness and or death When running the engine always make sure there is sufficient ventila tion and do not start or run the engine in an enclosed space without a...

Page 103: ...paintbrush Motorcycle cleaner p 121 Info Use warm water containing normal motorcycle cleaner and a soft sponge Never apply motorcycle cleaner to a dry vehicle always rinse the vehicle with water firs...

Page 104: ...he brakes Info After EVERY trip on salted roads thoroughly wash the brake calipers and brake linings with cold water and dry carefully This should be done after the parts are cooled down and while the...

Page 105: ...oil x p 97 Check the antifreeze and coolant level p 88 Drain the fuel from the fuel tank into a suitable container Empty the carburetor float chamber x p 94 Check the tire air pressure p 80 TE 250 300...

Page 106: ...tion system x Short circuit cable in wiring harness frayed kill switch faulty Check the kill switch x The connector or ignition coil is loose or oxydized Clean the connector and treat with contact spr...

Page 107: ...g system Check the cooling system for leakage Check the coolant level p 89 Too little air stream Switch off engine when stationary Radiator fins very dirty Clean the radiator fins Foam formation in co...

Page 108: ...ustment type Kokusan Ignition point BTDC 1 4 mm 0 055 in Spark plug NGK BR9 ECMVX Spark plug electrode gap 0 60 mm 0 0236 in Starting aid Kick starter 21 1 2 All TE 250 Design 1 cylinder 2 stroke engi...

Page 109: ...ment with yellow auxiliary spring 7 900 rpm Exhaust valve end of adjustment with green auxiliary spring 8 400 rpm Crankshaft bearing 1 grooved ball bearing 1 roller bearing Conrod bearing Needle beari...

Page 110: ...stop plate M6 10 Nm 7 4 lbf ft Loctite 243 Screw shift lever M6 14 Nm 10 3 lbf ft Loctite 243 Screw shifting gate M6 10 Nm 7 4 lbf ft Loctite 243 Screw water pump cover M6 10 Nm 7 4 lbf ft Loctite 24...

Page 111: ...Screw slave cylinder of the clutch M6 10 Nm 7 4 lbf ft Screw starter motor M6 8 Nm 5 9 lbf ft Screw stator M6 8 Nm 5 9 lbf ft Loctite 243 Screw water pump cover M6 10 Nm 7 4 lbf ft Screw cylinder hea...

Page 112: ...able 38 40 42 45 48 49 50 51 52 Steering head angle 63 5 Wheelbase TE 125 1 471 10 mm 57 91 0 39 in Wheelbase TE 250 300 1 482 10 mm 58 35 0 39 in Seat height unloaded 960 mm 37 8 in Ground clearance...

Page 113: ...r s 470 mm 18 5 in Spring rate Weight of rider 65 75 kg 143 165 lb 3 8 N mm 21 7 lb in Weight of rider 75 85 kg 165 187 lb 4 0 N mm 22 8 lb in Weight of rider 85 95 kg 187 209 lb 4 2 N mm 24 lb in For...

Page 114: ...m 9 84 in Gas pressure 10 bar 145 psi Static sag 33 35 mm 1 3 1 38 in Riding sag 105 115 mm 4 13 4 53 in Fitted length 417 mm 16 42 in Shock absorber oil p 120 SAE 2 5 21 8 2 TE 250 300 Shock absorber...

Page 115: ...t Remaining screws chassis M8 25 Nm 18 4 lbf ft Screw bottom triple clamp M8 12 Nm 8 9 lbf ft Screw chain sliding piece M8 15 Nm 11 1 lbf ft Screw engine brace M8 33 Nm 24 3 lbf ft Screw fork stub M8...

Page 116: ...Main jet 110 162 165 Idling jet 38X38 35 Starting jet 50 85 Idle air adjusting screw Open 1 5 turns Throttle slide 7 with cut out Slide stop Present 21 10 3 TE AUS Carburetor type KEIHIN PWK 36S AG Ca...

Page 117: ...TE 300 USA Carburetor type KEIHIN PWK 36S AG Carburetor identification number BC5 0 Needle position 4th position from top Jet needle N2ZK N2ZJ N2ZL Main jet 165 162 Idling jet 35 Starting jet 85 Idle...

Page 118: ...ove MJ Main jet Does not apply to sand surfaces 21 10 8 Carburetor tuning All TE 250 x Danger Loss of approval for road use and insurance coverage The motorcycle is authorized for public road traffic...

Page 119: ...ove MJ Main jet Does not apply to sand surfaces 21 10 9 Carburetor tuning All TE 300 x Danger Loss of approval for road use and insurance coverage The motorcycle is authorized for public road traffic...

Page 120: ...le POS Needle position from above MJ Main jet Does not apply to sand surfaces 21 10 10 General carburetor tuning x 0 0 4 4 0 0 3 3 0 0 5 5 0 0 2 2 0 0 1 1 B00075 10 1 5 Needle position from above The...

Page 121: ...even in countries with high temperatures Using inferior antifreeze can result in corrosion and foaming HUSABERG recommends Motorex products Mixture ratio Antifreeze 25 45 C 13 49 F 50 anti corrosion a...

Page 122: ...ations on the container and that possess the corresponding properties Super unleaded ROZ 95 RON 95 PON 91 According to DIN EN 228 ROZ 95 RON 95 PON 91 Guideline Only use unleaded super fuel that match...

Page 123: ...aning and polishing materials for metal rubber and plastic Guideline HUSABERG recommends Motorex products Supplier Motorex Protect Shine High viscosity grease Guideline HUSABERG recommends SKF product...

Page 124: ...SUBSTANCES 122 Rubber grip adhesive 00062030051 Supplier KTM Sportmotorcycle AG Division HUSABERG GRIP GLUE Universal oil spray Guideline HUSABERG recommends Motorex products Supplier Motorex Joker 4...

Page 125: ...rom the automobile industry were used for 4 stroke motorcycles because there was no separate motorcycle specifi cation Whereas long service intervals are demanded for automobile engines high performan...

Page 126: ...n adjusting 60 checking 59 Chassis number 12 Choke 23 Cleaning care 101 102 Clutch fluid level checking rectifying 65 fluid changing 66 Clutch lever 14 basic position adjusting 65 Compression damping...

Page 127: ...15 I Intended use 6 K Key number 12 Kick starter 24 Kill switch 14 L Light switch 15 Lower triple clamp installing 48 removing 47 M Main fuse changing 83 Main silencer glass fiber yarn filling changi...

Page 128: ...bearing play adjusting 50 checking 49 Storage 103 Swingarm checking 63 T Technical data capacities 109 carburetor 114 chassis 110 chassis tightening torques 113 electrical system 110 engine 106 engine...

Page 129: ...KTM Sportmotorcycle AG Division HUSABERG Stallhofnerstra e 3 5230 Mattighofen Austria www husaberg com 3802032en 3802032en 09 2012 Photo Mitterbauer KTM...

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