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HW130 

–HW160 Hot Water Boilers 

 

 

3.2  GUIDE TO INSTALLATION 

Location of Flue Terminals 

– An extract from AG 601 

Minimum Clearances Required For Powered Flue, Balanced Flue Terminals or the Terminals of Room Sealed 
Appliances. 

  

openable

window

door

M

P

g

See note 3

T

b

d

d

e

e

See note 2

h

h

a

g

h

j

j

j

n

k

k

c

c

f

T = Flue terminal

= Mechanical air inlet

M = Gas meter
P = Electricity meter

or fuse box

Shading indicates prohibited
areas for flue terminals

T

T

I

 

 

 

                                                                                        MIN. CLEARANCE 

                                                                                   (mm) 

 A 

Below eaves, balconies and other projections 

 

 

Appliances up to 50 MJ/h input 

200 

 

Appliances over 50 MJ/h input 

300 

From the ground,

 above a balcony

 

or 

other surface 

300 

From a return wall or external corner 

300 

From a gas meter (M) 

1000 

From an electricity meter or fuse box (P) 

500 

From a drain pipe or soil pipe 

75 
 

Horizontally from any building structure (unless appliance approved 

500 

 

for closer installation) or obstruction facing a terminal 

 

From any other flue terminal, cowl, or combustion air intake 

300 

Horizontally from an openable window, door, non-mechanical air inlet, 
or any other opening into a building with the exception of

 

 sub-floor 

ventilation 

 

 

Appliances up to 150 MJ/h input 

300 

 

Appliances over 

 

150 MJ/h but less than 

 

200 MJ/h input  

500 

 

Appliances over 200 MJ/h input  

1500 

 

All fan-assisted flue appliances, in direction of discharge 

1500 

From a mechanical air inlet, including a spa blower 

1000 

Vertically below an openable window, non-mechanical air inlet, or any 
other  
opening into a building with the exception of 

 

sub-floor ventilation 

See table 

 

CL

EARANCE ‘n’ (mm) 

Space heaters 

                    All other appliances 

Up to 50 MJ/h 

input 

Up to 50 MJ/h 

input 

Over 50 MJ/h &  

up 150 MJ/h 

Over 150 MJ/h 

input 

150 

500 

1000 

1500 

 

NOTES:

 

All distances are measured to the nearest part of the

   

terminal. 

Prohibited area below electricity meter or fuse box extends to ground level. 

See Clause 5.13.6.6 for restrictions on a flue terminal under a covered area

See 

Appendix  

J,  Figures  J1(a)  and  J2(a),  for  clearances  required  from  a  flue 

t

erminal  to  an  LP  Gas  cylinder.      A

 

flue  terminal  is  considered  to  be  a  source  of 

ignition. 

 

The above information is part of AG 601 FIGURE 5.3 as supplied by the AGA and is provided as an indication of 
the correct clearances only. Please refer to the latest issue of AG 601.  

Summary of Contents for HW130

Page 1: ...0 Perth 08 9350 2600 Sydney 02 9853 2100 Townsville 07 4750 3100 sales hurlconheating com au Brisbane 07 3308 5400 Adelaide 08 8152 7600 www hurlconheating com au INSTALLATION AND OPERATING INSTRUCTIO...

Page 2: ...ESSURE VESSEL 9 4 0 COMMISSIONING 9 4 1 STARTING BOILER 9 4 2 TESTING BURNER PRESSURE 9 10 4 3 FLOW SWITCH 10 4 4 GENUS IV 3 BUTTON CONTROLLER 10 5 0 OPERATING INSTRUCTIONS 11 5 1 ENERGY SAVING TIPS 1...

Page 3: ...en or infirm person without supervision Please ensure that young children are supervised to ensure that they do not play with the appliance 1 1 NOTICE TO INSTALLERS This is a Wall Mounted External Hot...

Page 4: ...lve 1 Bar pre set Packed weight 50kg 60kg 2 1 STANDARD EQUIPMENT Electronic control including Set and flow temperature display Electronic ignition Safety devices Built in flow switch Built in run on t...

Page 5: ...t 3 1 SAFETY RULES For your safety read before lighting This appliance is equipped with an ignition device which automatically lights the burner Do not try to light the burner by hand BEFORE OPERATING...

Page 6: ...mechanical air inlet or any other opening into a building with the exception of sub floor ventilation Appliances up to 150 MJ h input 300 Appliances over 150 MJ h but less than 200 MJ h input 500 App...

Page 7: ...connector from terminal IN 1 on the small heatsaver PC board in the electrical box and make safe This is the middle terminal on the top side See page 16 3 4 1 GAS CONNECTION A BSP FI is provided for g...

Page 8: ...he correct pipe sizes for the heating system It is important that the pipe sizes are correctly calculated before installation Hurlcon recommend a two pipe system with the pipes sized according to the...

Page 9: ...d indicate water temperature Pump should start the flow symbol should be displayed Turn controller switch ON After a few seconds the burner should ignite Do not light by any other means If the burner...

Page 10: ...ry default 90 For floor heat applications the boiler can be selected for 55 max setpoint by a jumper on the PCB See page 16 Hurlcon Genus IV room thermostat If a Hurlcon Genus IV room thermostat is fi...

Page 11: ...is a danger of freezing water should circulate through your boiler even if the heating is off 5 2 MAINTENANCE It is recommended that the following items are professionally checked at least every six m...

Page 12: ...event further heating A lock out condition is indicated by the symbols F1 or F2 on the display To reset a lock out condition turn the controller off for five seconds An F2 condition will first require...

Page 13: ...es Flow indicator on 6 0 GAS CONVERSION 6 1 BURNER CONVERSION 1 Turn off and disconnect gas supply to unit 2 Turn off power supply to pump and heater 3 Remove front access doors 4 Disconnect flexible...

Page 14: ...TING BOILER WILL NOT LIGHT Possible cause Remedy Automatic ignition system fails Check water flow light indicator Pump not running Check pump and flow switch Pump air locked Air bleed system pump bear...

Page 15: ...tion the boiler maximum setpoint can be altered from 90 to 55 This should be done prior to start up however if this is done after power has been applied to the boiler un plugging and reconnecting powe...

Page 16: ...y if the boiler is installed and operated in complete compliance with the installation and operating instructions The warranty shall not apply to any boilers or parts that have been subject to acciden...

Page 17: ...top mounting bracket at the desired height Mark the fixing hole locations for the bottom mounting bracket with the holes at 820mm centres Securely fix the top and bottom mounting bracket WS0901 WS0902...

Page 18: ...HW130 HW160 Hot Water Boilers 18...

Page 19: ...HW130 HW160 Hot Water Boilers 19...

Page 20: ...e Victoria New South Wales Queensland South Australia Western Australia Gold Coast Townsville Ph 03 9554 2275 Ph 02 9853 2100 Ph 07 3308 5400 Ph 08 8152 7600 Ph 08 9350 2600 Ph 07 5552 2600 Ph 07 4750...

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