VIGAS 100 Lambda Control Manual For Installation, Assembly, Maintenance And Use Download Page 1

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Gasifying boiler VIGAS

Gasifying boilers

MANUAL FOR INSTALLATION, ASSEMBLY,

MAINTENANCE AND USE

Warranty Certificate

VIMAR 2013

VIGAS and VIGAS

Lambda Control

with AK 4000 control

Summary of Contents for 100 Lambda Control

Page 1: ...Gasifying boiler VIGAS Gasifying boilers MANUAL FOR INSTALLATION ASSEMBLY MAINTENANCE AND USE Warranty Certificate 1 VIMAR 2013 VIGAS and VIGAS Lambda Control with AK 4000 control ...

Page 2: ...n configuration 8 Temperature setting 9 Parametres setting 10 Time set up 11 Harware and software information 12 Error notification 13 Configuration setting using PIN 0000 14 Operating instructions 15 Boiler maintenance and repairs 16 Boiler accessories and assembly 17 Service departments 18 Problems cause and solution 19 Installation instruction Electric scheme VIGAS Warranty certificate VIGAS Co...

Page 3: ... 100 VIGAS 100 Lambda Control VIGAS 29 UD Producer Pavel Vigaš VIMAR M Čulena 25 974 11 Banská Bystrica SLOVAKIA Competent statutory codes CSC CSC no 576 2002 C s Pressure Equipment Directive 97 23 EC CSC no 308 2004 C s Low voltage electric devices 2006 95 ES CSC no 194 2005 C s Electromagnetic Compatibility Directive 2004 108 EC Used harmonized standards for CE marking STN EN 303 5 2012 STN EN 6...

Page 4: ...e front of the boiler In order the boiler complies with the requirements for non demanding operation it is equiped with AK4000 control located on the top panel of the boiler Designed system allows very effective combustion of various kinds of fuel Control AK4000 with graphical display in basic configuration allows to control temperature of heated water in range 70 85 C continuous and automatic con...

Page 5: ...Gasifying boiler VIGAS 5 ...

Page 6: ...0 1260 1650 1070 Exhaust brand I mm 240 520 240 Diameter of chimney outlet J mm 160 200 160 Depth from edge K mm 188 305 880 1210 230 Spacing of insert L mm 405 70 350 Diameter of inlet brand G 2 Diameter of outlet brand G 2 Diameter of water feed valve G Water volume l 60 75 93 180 205 215 75 Gases temperature Nominal output Minimum output C C 240 150 Gasification chamber dimension Depth mm 370 5...

Page 7: ...imney output 15 Exchanger cover 16 Light up flap 17 Upper back panel 18 Water outlet 19 Thermal fuse 20 Thermometer 21 Upper front panel 22 Lambda sonda 23 Gases thermometer 24 Exchanger pipes 25 Heat proof concrete filling 26 Secondary air 27 Combustion chamber 28 Gases direction 29 Reverse water leak 30 Filling leak 31 Cleaning flap for 29UD 32 Cleaning slot for 29UD Schema VIGAS 60 80 Schema VI...

Page 8: ... basic image is active when connector line is plugged in pic 4 Servo flap used in VIGAS Lambda Control is set to basic position pic 5 3 3 SERVICE CONDITIONS Control AK4000 is designed for operation temperature area from 5 up to 45 C Control can not be used in moisty environment or direct sunlight 3 4 MAINTENANCE AK4000 CONTROL Keep in clean and dust free environment Antistatic or wet wipes are rec...

Page 9: ...terflaming 52 0 C Lambda Fan End of burning END Thermometer T Fan change output External thermometer Floor heating Indoor thermostat decay Indication figure error x Servo flap position servo 50 Add fuel Min exhaust gas figures min Max exhaust gas figures max Temperature set up Parameters set up Time set up Error notifications Programm Configuration data Servise set ups Memory modul Motion regulati...

Page 10: ...n will be switched on automatically In heating phase boiler gas exhaust temperature is lower then set up minimum exhaust gas temperature Minimum and maximum temperature can be modified in boiler parameters set up Minimum standard exhaust gas temperature is set up to 50 C and maximum set up temperature is at 220 C The pump works in pulsating wave during flame up depending on the boiler water temper...

Page 11: ...te quickly heated fuel layer 5 1 VIGAS BOILER CONTROL 5 1 1 Boiler activation 5 1 2 Boiler active heating phase 11 When exhaust gas temperature drops under the set up temperature end the boiler is automatically switched off Sign END will be indicated on the display By pressing 2 times ENTER button boiler will start working again If the boiler is in switch off phase with symbol OFF on the display t...

Page 12: ...tion OFF Switch off Add fuel Cancel display driver Change indicated figure By pressing boiler fan will be switched off and discharge fan will be switched on for 300 s The time is indicated in the upeer left corner of the display By pressing button 60 is possible to extend discharge fan running time Using the rod open chimney flap consequently open the upper door You can add fuel if necessary After...

Page 13: ...splay to retrieve start press short middle ENTER button The burning phase is active when exhaust gas temperature is end 20 C The servo controlled flaps works same as in heating phase Pump works in pulsating wave boiler safety against low temperature corrosion If pump symbol is flashing pump works Choose one option OFF Switch off Add fuel Cancel display driver Change indicated figure By pressing bo...

Page 14: ...ng phase 14 If the boiler is in switched off phase with symbol OFF on the display to retrieve start press short middle button ENTER By pressing ON button servo controleed flap will move to open position servo 100 Consequently with next steps from 100 up to 45 pohybuje tak aby sa hodnota lambdy udržala blízko nastavenej hodnoty 1 35 flap is moved to retain value of lambda sensor 1 35 In position se...

Page 15: ...ally discharge fan is switched off and boiler fan is switched on During fuel refilling servo controlled flap retains in position as before fuel refill After fuel refilling is finished the flap moves to position servo 100 Consequently with next steps 100 up to 45 flap is moved to retain value of lambda sensor 1 35 In position servo 45 secondary air is closed in position 0 primary air is also closed...

Page 16: ...ssing ENTER end Select exhaust temperature which results in automatic boiler switch off and pump shut down It is possible to set up temperature in between 20 C up to 130 C By selected temperature it is possible to control the size of fire base for next heating phase Recommended value is 50 C Lambda value specifies oxygen surplus in exhaust gas Recommended value is 1 35 which is about 6 of O2 It is...

Page 17: ... indicated on the display AK4000D Display AK4000S Power board unit AK4000L Lambda board modul To recall error notification hold ENTER button at any boiler phase and by pressing button twice By pressing ENTER error with description will be indicated on the display Choose value of display contrast Select value between 18 up to 34 Roll By choosing yes line on the display pic 7 option will show actual...

Page 18: ...eating the boiler Thermal fuse is activated see pic The fan is disconnected from power supply Boiler is again activated only if STB is reset manually when boiler temperature is under 60 C To switch on the boiler press ENTER button again 2 sec 4s 4x ATTENTION Control display unit of the boiler AK4000 is used to operate all types of VIGAS boilers It is important that display figure is same as boiler...

Page 19: ...eplaced as a standard model Exhaust gas thermometer will not be used To deactivated boiler use boiler thermometer yes boiler with thermometer no boiler without thermometer Discharge fan is an accessory that can be used with boiler After connecting to the boiler and into the control AK4000 it is necessary to choose option yes yes boiler with discharge fan no boiler without discharge fan MaxT Maximu...

Page 20: ...Boiler monitoring to file basic information of the boiler into memory modul AK4000S To load firmware in to the power board AK4000S AK4000L To load firmware into the lambda power board AK4000 In service settings can be checked function of each boiler components according to the symbols indicated on the display By selecting component and pressing ENTER button function will be activated Displayed com...

Page 21: ...combination Controlled by 4 way convertor provides boiler protection against low temperature corrosion Control Expander basic set order no 5001 1x thermometer KTY order no 1104 Schema 8 is designed to control reverse water temperature with 3 way convertor and boiler pump The temperature of reverse water is possible to set between 60 C up to 75 C Schema is designed for central heating system where ...

Page 22: ... 1 R3 Pump voltage UK1 to R3 1 ON R1 Phase servo unit OPEN to R1 1 OFF R2 Phase servo unit CLOSE on R2 22 Display allows to indicated particular information about control system unit AK4000 By pressing choose required data and press ENTER Marked data will be displayed in information line chap 3 5 Control system AK4000 enables to display each input and output according to actual configuration of th...

Page 23: ...ce wood cuts on top and fill up with solid wood logs c close upper door and open slightly lower door pic 3 13 to achieve fuel heating in the chamber pic 3 4 if the boiler is equipped with discharge fan use for quick start d when fire base is created approx after 10 15 minutes closed the lower door and chimney flap using rod 6 Switch the boiler ON Boiler will start combustion and controls its outpu...

Page 24: ...uel bunker will be increased to original size and primary air flow through nozzle will be increased During optimal wood burning and keeping minimum temperature of the water reverse at 60 C is gasifying chamber and exchanger sooted only slightly By using dampy wood steam may condense on the walls of the combustion chamber which creates tar on the surface Exchanger cleaning It is necessary to clean ...

Page 25: ...nozzle is considered as spare part Cracks on nozzle are not reason to nozzle exchange this is necessary only when nozzle drops If the nozzle is damaged its necesary to remove bits and pieces of old nozzle and then insert new nozzle int the hole Check if new nozzle fits in the hole When cleaning exchanger pipes pic 3 24 make sure that flap area is clean as well as flap itself pic 3 16 Leakage can d...

Page 26: ...quality of burning VIGAS Lambda Control boilers control amount of secondary air automatically This option provides optimum conditions for burning of all wood types In VIGAS boilers without lambda sensor is the mixture of primary and secondary air firmly adjusted by screws 1 Optimum adjustment of secondary air screws 1 is 2 5 turn from manufacturer To change or control position do as follows Step 1...

Page 27: ...y forced circulation the pump and water flow in the central heating will shut down If you do not have option of automatic gravity convection or minimum heat consumption of 5 kW boiler may be overheated Drain valve TS 131 and cooling exchanger will restrain boiler for overheating Assembly of drain valve TS 131 Drain valve TS 131 screw in the boiler socket 1 so it may close water prior to boiler inl...

Page 28: ...ature corossion Persistant cycle si used only with 3 way thermostatic valve or Ladomat installation See chap 13 4 1 When pump in action indication symbol will be flashing on the display Discharge fan 2 is designed to eliminate exhaust gas in the boiler area during fuel refill In case boiler chimney does not comply with minimum parametres A a B it s recomended to install discharge fan too Shall be ...

Page 29: ...flap opened boiler room beomes smokey Low chimney draught Chimney diametre must be bigger than diameter of boiler flue outlet Discharge fan recommended See chap 16 2 Cracked fireproof concrete filling It is no defect Separates combustion chamber from gasification chamber Fan does not turn Starts working when pushed with hand Fan condenser is defected Change condenser After heating phase the boiler...

Page 30: ...Gasifying boiler Vigas Suspended fuse 3 15A Red control LED indicating Suspended fuse 3 15A which joins boiler Check pump connection 30 ...

Page 31: ...mometer replacement required Exhaust gas thermometer short circuit AK4000D T2 KTY Damaged chimney thermometer replacement required Short circuit in connection area revise Evaluation error of indoor thermostat Red LED control indicating Reading indoor thermostat error Indoor thermostat signal disturbance caused by induction of simultaneous power supply Evaluation error of lambda sensor Red LED cont...

Page 32: ...ney draught Thermostatic by pass valve 11 provides reverse water temperarature at 60 C To regulate temperature in central heating circuit manually provides 3 way mixing valve 12 When heated area reaches required tempretaure pumps go off and boiler will maintain its temperature Basic schema 3 Boiler control system AK 4000 regulates simultaneously boiler pump and circulating pump with possibility to...

Page 33: ...2 The diameter for air inlet and outlet must be approximately equal Boiler must be installed in the surrounding that is usual basic in accordance with the standard STN 33 2000 3 Work and health safety regulations must be followed in accordance with current instruction requirements UBP SR No 718 2002 Coll and seq Required standards SN 73 0823 1983 z1 The flammability degree of building material mus...

Page 34: ...nnection modul Wire set for STB fuse Fan wire Connector Indoor thermostat Memory modul AK4000M Expander AK4000 Discharge fan Accumulator thermometer type KTY 4m Supply RS 25 12 Lambda sensor Servo Belimo Gas sensor type PT 1000 Thermometer type KTY STB fuse Condenser Fan AK 4000SL Lambda board AK 4000S Power board AK 4000D Display Description 4005 3013 3025 3024 4006 3019 3018 3023 3022 3015 3011 ...

Page 35: ...2 STN EN 61010 1 A2 2000 STN EN 50081 1 1995 STN EN 50082 1 2002 STN EN 61000 3 3 2000 STN EN 61000 3 2 2000 A1 A2 2001 Production inspection day Date of purchase Date of commission Stamp and signature of seller Stamp and signature of manufacturer VIGAS kW Product VIGAS kW Serial number User name and address Date of purchase Date of commission Signature of heating specialist Stamp and signature of...

Page 36: ...oduct manufacture 36 Following operations were performed during commissioning Thoroughly explained maintenance and servise of the boiler to the customer Boiler revision before fire Burning test in the boiler To fill and confirm data in the warranty Owner of the boiler signature Warranty does not apply to Consumer material gaskets exchanger seal under fan seal heatproof nozzle heatproof filling fir...

Page 37: ...pump discharge fan indoor thermostat expander etc Date Device Service person name Certificate no Service person signature Records on warranty and after warranty repairs Date Number of repair protocol Service person name Certificate no Service person signature Notes ...

Page 38: ...Pavel Vigaš VIMAR M Čulena 25 974 11 Banská Bystrica SLOVAKIA tel 00421 48 4187 022 www vigas eu vimar vimar sk DISTRIBUTOR 38 Serial number All technical changes are reserved by VIMAR 2013 ver 1 Pictures are illustrative and might be different from reality ...

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VIGAS 100 Lambda Control, Manual For Installation, Assembly, Maintenance And Use

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