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HW130 

–HW160 Hot Water Boilers 

 

3.3  CLEARANCES 

The boiler must not be installed against any combustible surface.   
Clearances must comply with AS5601 / AG 601. 
Clearances from surfaces are: 
 

Front 

500mm 

Both sides 

50mm 

Above 

300mm 

Below 

900mm 

 
 

3.4  ELECTRICAL CONNECTION 

The boiler is supplied with a standard 10 amp 3 pin plug for connection to a 240V 10 amp earthed GPO.  The 
boiler incorporates a 240/24 VAC transformer which supplies power to the control circuit only and must not be 
used for any additional equipment.  All equipment connected to mains power should be protected by an RCD 
circuit breaker. The boiler has a 240 volt power supply for the pump electrical connection which incorporates the 
pump run on feature. A terminal strip is provided for a 24 volt room thermostat. 
 
If the supply cord is damaged, it must be replaced by the manufacturer or its service agent or a suitably qualified 
person in order to avoid a hazard. 
 
If the Hurlcon Genus IV central heating thermostat is used the 24volt room thermostat connection must be bridged.  
Also unplug the spade connector from terminal  IN-1  on the small heatsaver PC board in the electrical box and 
make safe.  This is the middle terminal on the top side.  See page 16. 
 

3.4.1  GAS CONNECTION 

 

A ¾”BSP FI is provided for gas line connection. An approved manual shut off valve must be installed in the gas 
fitting line before the boiler so that the gas can be turned off and the boiler removed for servicing if required.  The 
gas shut off valve should be sized the same as the gas fitting line to prevent excessive pressure drop in the gas 
pipe. 
 
The gas fitting line should be installed by an authorised person and comply with local regulations and A.G.A. code 
AGS5601.  The gas line from the meter will usually be of a larger size than the gas inlet connection.  Therefore a 
reduction to the boiler connection fitting will be necessary.  The reduction should be as close to the boiler as 
possible. 
 
Before using the boiler, test all connections for gas leaks using soapy water. 
 
The boiler gas valve has a built in pressure regulator with a 

⅛” pressure test point provided.  On starting the boiler, 

a manometer must be used and burner pressure checked against the boiler data plate.  The gas valve regulator 
may need adjustment to correct manifold pressure.  Incorrect burner pressure may void warranty. 
 

 

Summary of Contents for HW130

Page 1: ...0 Perth 08 9350 2600 Sydney 02 9853 2100 Townsville 07 4750 3100 sales hurlconheating com au Brisbane 07 3308 5400 Adelaide 08 8152 7600 www hurlconheating com au INSTALLATION AND OPERATING INSTRUCTIO...

Page 2: ...ESSURE VESSEL 9 4 0 COMMISSIONING 9 4 1 STARTING BOILER 9 4 2 TESTING BURNER PRESSURE 9 10 4 3 FLOW SWITCH 10 4 4 GENUS IV 3 BUTTON CONTROLLER 10 5 0 OPERATING INSTRUCTIONS 11 5 1 ENERGY SAVING TIPS 1...

Page 3: ...en or infirm person without supervision Please ensure that young children are supervised to ensure that they do not play with the appliance 1 1 NOTICE TO INSTALLERS This is a Wall Mounted External Hot...

Page 4: ...lve 1 Bar pre set Packed weight 50kg 60kg 2 1 STANDARD EQUIPMENT Electronic control including Set and flow temperature display Electronic ignition Safety devices Built in flow switch Built in run on t...

Page 5: ...t 3 1 SAFETY RULES For your safety read before lighting This appliance is equipped with an ignition device which automatically lights the burner Do not try to light the burner by hand BEFORE OPERATING...

Page 6: ...mechanical air inlet or any other opening into a building with the exception of sub floor ventilation Appliances up to 150 MJ h input 300 Appliances over 150 MJ h but less than 200 MJ h input 500 App...

Page 7: ...connector from terminal IN 1 on the small heatsaver PC board in the electrical box and make safe This is the middle terminal on the top side See page 16 3 4 1 GAS CONNECTION A BSP FI is provided for g...

Page 8: ...he correct pipe sizes for the heating system It is important that the pipe sizes are correctly calculated before installation Hurlcon recommend a two pipe system with the pipes sized according to the...

Page 9: ...d indicate water temperature Pump should start the flow symbol should be displayed Turn controller switch ON After a few seconds the burner should ignite Do not light by any other means If the burner...

Page 10: ...ry default 90 For floor heat applications the boiler can be selected for 55 max setpoint by a jumper on the PCB See page 16 Hurlcon Genus IV room thermostat If a Hurlcon Genus IV room thermostat is fi...

Page 11: ...is a danger of freezing water should circulate through your boiler even if the heating is off 5 2 MAINTENANCE It is recommended that the following items are professionally checked at least every six m...

Page 12: ...event further heating A lock out condition is indicated by the symbols F1 or F2 on the display To reset a lock out condition turn the controller off for five seconds An F2 condition will first require...

Page 13: ...es Flow indicator on 6 0 GAS CONVERSION 6 1 BURNER CONVERSION 1 Turn off and disconnect gas supply to unit 2 Turn off power supply to pump and heater 3 Remove front access doors 4 Disconnect flexible...

Page 14: ...TING BOILER WILL NOT LIGHT Possible cause Remedy Automatic ignition system fails Check water flow light indicator Pump not running Check pump and flow switch Pump air locked Air bleed system pump bear...

Page 15: ...tion the boiler maximum setpoint can be altered from 90 to 55 This should be done prior to start up however if this is done after power has been applied to the boiler un plugging and reconnecting powe...

Page 16: ...y if the boiler is installed and operated in complete compliance with the installation and operating instructions The warranty shall not apply to any boilers or parts that have been subject to acciden...

Page 17: ...top mounting bracket at the desired height Mark the fixing hole locations for the bottom mounting bracket with the holes at 820mm centres Securely fix the top and bottom mounting bracket WS0901 WS0902...

Page 18: ...HW130 HW160 Hot Water Boilers 18...

Page 19: ...HW130 HW160 Hot Water Boilers 19...

Page 20: ...e Victoria New South Wales Queensland South Australia Western Australia Gold Coast Townsville Ph 03 9554 2275 Ph 02 9853 2100 Ph 07 3308 5400 Ph 08 8152 7600 Ph 08 9350 2600 Ph 07 5552 2600 Ph 07 4750...

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