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HW130 

–HW160 Hot Water Boilers 

 

10 

Maximum inlet gas pressure is: 

Natural Gas 

3.5 kPa  

ULPG       3.5 kPa 

 

Nominal burner pressure is: 

 

 

HW130 

HW160 

Natural Gas kPa 

0.92 

0.90 

ULP Gas kPa 

2.00 

2.00 

 

Gas Specifications 

Natural Gas

   

 

 

 

HW130  

HW160 

Capacity input MJ/h 

 

 

 

105 

 

140 

Output kW/h 

 

 

 

 

24 

 

35 

Number of Burners 

 

 

 

14 

 

20 

Injector Diameter of Main Burners 

 

1.3mm   

1.25mm 

Burner Pressure (kPa)   

 

 

0.92 

 

0.90 

Hourly Gas Consumption per Burner MJ/h 

7.5 

 

7.5 

 

ULPG  

 

 

 

 

         

HW130                HW160 

 

Capacity input MJ/h 

 

 

 

95 

 

135 

Output kW/h 

 

 

 

 

21 

 

32 

Number of Burners 

 

 

 

14 

 

20 

Injector Diameter of Main Burners 

 

0.79mm 

0.79mm 

Burner Pressure (kPa)   

 

 

2.0 

 

2.0 

Hourly Gas Consumption 

per Burner

 MJ/h 

6.75 

 

6.78 

 4.3  FLOW SWITCH 

 

The Hurlcon Boiler has an inbuilt flow switch which allows the burner to operate only when the system is 
full of water and the circulating pump is operating. NOTE: The installed flow switch has no user 
adjustments. 

 

Air in the system may stop the boiler from lighting. 

4.4  GENUS IV 3 BUTTON CONTROLLER 

 

90° or 55° operation

.  HW series boilers are factory default 90°.  For floor heat applications the boiler can 

be selected for 55° max setpoint by a jumper on the PCB.  (See page 16). 

 

 

Hurlcon Genus IV room thermostat.

  If a Hurlcon Genus IV room thermostat is fitted the Genus boiler 

control will 

‘learn’

 automatically when powered up, after approx 1 minute.  If the thermostat is disconnected 

or loses communication F5 fault will be displayed and the boiler will shut down after 3 minutes.  To change 
thermostat type see table below.  The thermostat selector switch located on the „heatsaver‟ PCB also 
needs to be set to the correct position for pump run on.  See page 16, 90 degree operation. 

 

 

Switching differential.

  The temperature switching differential can be adjusted to stop short cycling.  See 

table below for appropriate codes.  (Default 5°.) 

 

 

°F or °C.  

The display can be toggled between Celsius and Fahrenheit.  See table below for codes.  

(Default °C.) 

 

With the unit switched off, press and hold the on/off button then press the following. 

 

 

Button presses 

 

Degrees C 

Degrees F 

 

 

 

 

 

Genus IV thermostat 

Standard thermostat 

 

 

 

 

 

5 ° differential 

10 ° differential 

15 ° differential 

20 ° differential 

 

 

 

 

 

U = warm button      D = cool button 

 

Summary of Contents for HW130

Page 1: ...0 Perth 08 9350 2600 Sydney 02 9853 2100 Townsville 07 4750 3100 sales hurlconheating com au Brisbane 07 3308 5400 Adelaide 08 8152 7600 www hurlconheating com au INSTALLATION AND OPERATING INSTRUCTIO...

Page 2: ...ESSURE VESSEL 9 4 0 COMMISSIONING 9 4 1 STARTING BOILER 9 4 2 TESTING BURNER PRESSURE 9 10 4 3 FLOW SWITCH 10 4 4 GENUS IV 3 BUTTON CONTROLLER 10 5 0 OPERATING INSTRUCTIONS 11 5 1 ENERGY SAVING TIPS 1...

Page 3: ...en or infirm person without supervision Please ensure that young children are supervised to ensure that they do not play with the appliance 1 1 NOTICE TO INSTALLERS This is a Wall Mounted External Hot...

Page 4: ...lve 1 Bar pre set Packed weight 50kg 60kg 2 1 STANDARD EQUIPMENT Electronic control including Set and flow temperature display Electronic ignition Safety devices Built in flow switch Built in run on t...

Page 5: ...t 3 1 SAFETY RULES For your safety read before lighting This appliance is equipped with an ignition device which automatically lights the burner Do not try to light the burner by hand BEFORE OPERATING...

Page 6: ...mechanical air inlet or any other opening into a building with the exception of sub floor ventilation Appliances up to 150 MJ h input 300 Appliances over 150 MJ h but less than 200 MJ h input 500 App...

Page 7: ...connector from terminal IN 1 on the small heatsaver PC board in the electrical box and make safe This is the middle terminal on the top side See page 16 3 4 1 GAS CONNECTION A BSP FI is provided for g...

Page 8: ...he correct pipe sizes for the heating system It is important that the pipe sizes are correctly calculated before installation Hurlcon recommend a two pipe system with the pipes sized according to the...

Page 9: ...d indicate water temperature Pump should start the flow symbol should be displayed Turn controller switch ON After a few seconds the burner should ignite Do not light by any other means If the burner...

Page 10: ...ry default 90 For floor heat applications the boiler can be selected for 55 max setpoint by a jumper on the PCB See page 16 Hurlcon Genus IV room thermostat If a Hurlcon Genus IV room thermostat is fi...

Page 11: ...is a danger of freezing water should circulate through your boiler even if the heating is off 5 2 MAINTENANCE It is recommended that the following items are professionally checked at least every six m...

Page 12: ...event further heating A lock out condition is indicated by the symbols F1 or F2 on the display To reset a lock out condition turn the controller off for five seconds An F2 condition will first require...

Page 13: ...es Flow indicator on 6 0 GAS CONVERSION 6 1 BURNER CONVERSION 1 Turn off and disconnect gas supply to unit 2 Turn off power supply to pump and heater 3 Remove front access doors 4 Disconnect flexible...

Page 14: ...TING BOILER WILL NOT LIGHT Possible cause Remedy Automatic ignition system fails Check water flow light indicator Pump not running Check pump and flow switch Pump air locked Air bleed system pump bear...

Page 15: ...tion the boiler maximum setpoint can be altered from 90 to 55 This should be done prior to start up however if this is done after power has been applied to the boiler un plugging and reconnecting powe...

Page 16: ...y if the boiler is installed and operated in complete compliance with the installation and operating instructions The warranty shall not apply to any boilers or parts that have been subject to acciden...

Page 17: ...top mounting bracket at the desired height Mark the fixing hole locations for the bottom mounting bracket with the holes at 820mm centres Securely fix the top and bottom mounting bracket WS0901 WS0902...

Page 18: ...HW130 HW160 Hot Water Boilers 18...

Page 19: ...HW130 HW160 Hot Water Boilers 19...

Page 20: ...e Victoria New South Wales Queensland South Australia Western Australia Gold Coast Townsville Ph 03 9554 2275 Ph 02 9853 2100 Ph 07 3308 5400 Ph 08 8152 7600 Ph 08 9350 2600 Ph 07 5552 2600 Ph 07 4750...

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