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HW130 

–HW160 Hot Water Boilers 

 

11 

5.0  OPERATING INSTRUCTIONS 

 

STOP!  Read the safety rules on page 6 section 3.1. 

 

Turn off electric power to appliance. 

 

This appliance is equipped with an ignition device, which automatically lights the burner.  Do not try to light 
the burner by hand. 

 

Wait five minutes to clear out any gas.  If you then smell gas, STOP!  Refer to instructions above. 

 

Turn on power to appliance. 

 

Set thermostat to desired setting and press ON/OFF switch to ON. The boiler will ignite in around 10 
seconds 

 

If the appliance will not operate, press ON/OFF switch to OFF then ON again.  If the appliance still does 
not ignite, check trouble shooting on page 14 or call your service technician. 

 

TO TURN GAS OFF TO APPLIANCE 

 

Turn off all electrical power to the appliance. 

 

Turn off gas tap in gas line prior to boiler. 

5.1  ENERGY SAVING TIPS 

 

During extended periods of non use, turn the boiler off. 

 

Set up a regular program of preventative maintenance for the boiler.  Check heat exchanger, controls, 
burner operation etc. 

 

For areas where there is a danger of freezing, water should circulate through your boiler even if the 
heating is off. 

 

5.2  MAINTENANCE 

 

It is recommended that the following items are professionally checked at least every six months and at the 
beginning of every heating season. 

 

Examine the flue outlet or termination cowl.  Make sure there are no obstructions to the flow of air to, or 
flue products from, the appliance. 

 

Visually check the main burner and pilot flames.  If the flame appears yellow, the burner should be cleaned 
by a qualified service technician. 

 

Keep the boiler area clear and free of combustibles and flammable liquids. Chlorine should not be stored 
in the vicinity of the boiler.  Chlorine vapours, when drawn through a boiler, can rapidly cause corrosion of 
the heat exchanger. 

 

Keep the boiler area free from garden refuse and debris.  This will help prevent insects nesting in the unit 
and ensure extended life and reliability of your boiler. 

 

5.3  CONTROL SYSTEMS 

 

 

 

5.3.1  DESCRIPTION 

– On / Off models 

The sophisticated digital thermostat provides temperature read out, set point temperature and operating status of 
the boiler.  The electronic display indicates the operational status of the boiler and any fault conditions. 
 
 
 
 
 
 

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ON/OFF 

WARM 

COOL 

HURLCON 

HURLCON 

Summary of Contents for HW130

Page 1: ...0 Perth 08 9350 2600 Sydney 02 9853 2100 Townsville 07 4750 3100 sales hurlconheating com au Brisbane 07 3308 5400 Adelaide 08 8152 7600 www hurlconheating com au INSTALLATION AND OPERATING INSTRUCTIO...

Page 2: ...ESSURE VESSEL 9 4 0 COMMISSIONING 9 4 1 STARTING BOILER 9 4 2 TESTING BURNER PRESSURE 9 10 4 3 FLOW SWITCH 10 4 4 GENUS IV 3 BUTTON CONTROLLER 10 5 0 OPERATING INSTRUCTIONS 11 5 1 ENERGY SAVING TIPS 1...

Page 3: ...en or infirm person without supervision Please ensure that young children are supervised to ensure that they do not play with the appliance 1 1 NOTICE TO INSTALLERS This is a Wall Mounted External Hot...

Page 4: ...lve 1 Bar pre set Packed weight 50kg 60kg 2 1 STANDARD EQUIPMENT Electronic control including Set and flow temperature display Electronic ignition Safety devices Built in flow switch Built in run on t...

Page 5: ...t 3 1 SAFETY RULES For your safety read before lighting This appliance is equipped with an ignition device which automatically lights the burner Do not try to light the burner by hand BEFORE OPERATING...

Page 6: ...mechanical air inlet or any other opening into a building with the exception of sub floor ventilation Appliances up to 150 MJ h input 300 Appliances over 150 MJ h but less than 200 MJ h input 500 App...

Page 7: ...connector from terminal IN 1 on the small heatsaver PC board in the electrical box and make safe This is the middle terminal on the top side See page 16 3 4 1 GAS CONNECTION A BSP FI is provided for g...

Page 8: ...he correct pipe sizes for the heating system It is important that the pipe sizes are correctly calculated before installation Hurlcon recommend a two pipe system with the pipes sized according to the...

Page 9: ...d indicate water temperature Pump should start the flow symbol should be displayed Turn controller switch ON After a few seconds the burner should ignite Do not light by any other means If the burner...

Page 10: ...ry default 90 For floor heat applications the boiler can be selected for 55 max setpoint by a jumper on the PCB See page 16 Hurlcon Genus IV room thermostat If a Hurlcon Genus IV room thermostat is fi...

Page 11: ...is a danger of freezing water should circulate through your boiler even if the heating is off 5 2 MAINTENANCE It is recommended that the following items are professionally checked at least every six m...

Page 12: ...event further heating A lock out condition is indicated by the symbols F1 or F2 on the display To reset a lock out condition turn the controller off for five seconds An F2 condition will first require...

Page 13: ...es Flow indicator on 6 0 GAS CONVERSION 6 1 BURNER CONVERSION 1 Turn off and disconnect gas supply to unit 2 Turn off power supply to pump and heater 3 Remove front access doors 4 Disconnect flexible...

Page 14: ...TING BOILER WILL NOT LIGHT Possible cause Remedy Automatic ignition system fails Check water flow light indicator Pump not running Check pump and flow switch Pump air locked Air bleed system pump bear...

Page 15: ...tion the boiler maximum setpoint can be altered from 90 to 55 This should be done prior to start up however if this is done after power has been applied to the boiler un plugging and reconnecting powe...

Page 16: ...y if the boiler is installed and operated in complete compliance with the installation and operating instructions The warranty shall not apply to any boilers or parts that have been subject to acciden...

Page 17: ...top mounting bracket at the desired height Mark the fixing hole locations for the bottom mounting bracket with the holes at 820mm centres Securely fix the top and bottom mounting bracket WS0901 WS0902...

Page 18: ...HW130 HW160 Hot Water Boilers 18...

Page 19: ...HW130 HW160 Hot Water Boilers 19...

Page 20: ...e Victoria New South Wales Queensland South Australia Western Australia Gold Coast Townsville Ph 03 9554 2275 Ph 02 9853 2100 Ph 07 3308 5400 Ph 08 8152 7600 Ph 08 9350 2600 Ph 07 5552 2600 Ph 07 4750...

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