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CHECKING OPERATION

After you are familiar with the control panel buttons,
check all operations.

Check the Rollers

n

 

Push the Nip Adjustment up Arrow Button once.  The
roller should move up smoothly and evenly on both
ends.

n

 

Push the Nip Adjustment down Arrow once.  The
roller should move down smoothly and evenly on both
ends.

Check the Motor and Footswitch

n

 

Push the Motor Power Button once, the motor
indicator light should be lit.   Push the Motor up
button.  The Motor Speed should increase, and the
readout should increase in number.

n

 

Push the Motor down button.  The speed should
decrease, and the readout should decrease in
number.

Check the Photo-Eye System

n

 

The safety photo-eye system should be checked
every 6 months (or after any internal adjustment /
repair) using a tool made from a piece of 12mm (1/2”)
diameter wood or similar material.

n

 

To test the photo-eye system, place the tool on the
table and slowly move it towards the rotating roller.
The rotation must stop before the tool touches the
roller face.

n

 

This test must be carried out across the whole width
of the table.  If the photo-eye does not operate, switch
off the machine and do not use until it has been
adjusted and checked by an authorized service
technician.

Check the Heater Controls

n

 

Push the top heater power button once.  The Top
Heater Indicator light should be lit.  Push the top
heater up button to see the top temperature set point.
Watch the Top heater temperature readout for five
minutes.  The temperature should increase in
number.  Push the top heater power button again.
The top heater indicator light should not be lit.

n

 

Push the bottom heater power button once.  The
bottom heater indicator light should be lit.  Push the
bottom heater up button to see the bottom
temperature set point.  Watch the bottom heater
temperature readout for five minutes.  The
temperature should increase in number.  Push the
bottom heater power button again.  The bottom heater
indicator light should not be lit.

*

 

Warning! 

When the rollers are heated the table may

get hot.

Check the Emergency Stop Buttons

n

 

Press one of the Emergency Stop Buttons located on
the top of the left and right cabinet covers of the
machine.  The laminator will shut down.

n

 

Rotate the Emergency Stop Button clockwise to reset.

n

 

Press the Power Standby Button.  The laminator will
turn back on.  Check to make sure that the Power
Indicator light is on.

n

 

Repeat process with the second Emergency Stop
Button.

*

 

Warning!

  If your machine does not operate correctly,

contact Technical Service immediately.

Summary of Contents for IMAGE 410

Page 1: ...ilm 13 Unwind Brakes 14 Roller Nip Settings 14 Encapsulation 15 Decaling 16 Mounting 17 One Step Mounting and Laminating 18 Face Mounting 19 Pre Coating a Substrate 20 Applying Overlaminate 21 Cleanin...

Page 2: ...purchaser is the person who first purchased the laminator If the laminator does not remain in the possession of the original consumer purchaser the warranty will be invalid For more information regar...

Page 3: ...tand exactly why it is of the highest quality in design and manufacture available USING THIS MANUAL Special Markings Warning Please pay attention to all passages marked this way This information is vi...

Page 4: ...vents foreign objects from passing between the rollers n Power Disconnect Switch is located on the left side leg When turned to the off position will shut off the laminator SAFETY AND WARRANTY INSTRUC...

Page 5: ...or in an area of high humidity requires installation of a GFI breaker SAFETY SYMBOLS WARNINGS These warning symbols are located on the machine Use extreme caution in areas identified by these symbols...

Page 6: ...city Core inner Diameter I D 3 7 6cm Maximum Material Outside Diameter O D 8 20 32cm Dimensions Width 62 1 575mm Depth 30 762 mm Height 46 6 1 184mm Net Weight 610 lbs 277 Kg Shipping Weight 860 lbs 3...

Page 7: ...ure moves Your laminator is equipped with castors that allow ease in movement Fix your laminator in an area with adequate space You will need room to feed receive and trim images Once your laminator i...

Page 8: ...per minute 3 Motor Speed Buttons increase or decrease the speed of the motor 4 Motor Speed readout indicates speed in feet per minute or meters per minute n Motor Indicator Light is lit when motor is...

Page 9: ...n Push and release to load shown program See item 13 Function B n To program a new preset First choose the program you want to set 1 9 Set the heat and motor speeds to how you want the program to reca...

Page 10: ...il it has been adjusted and checked by an authorized service technician Check the Heater Controls n Push the top heater power button once The Top Heater Indicator light should be lit Push the top heat...

Page 11: ...oll Temperature 90 C 195 F Bottom Roll Temperature 100 C 210 F Speed 3fpm 1mpm Program 3 Rigid Indoor Displays Decaling Refer to page 16 for webbing diagram Rigid Indoor Displays are made by first cre...

Page 12: ...tom roller Top Roll Temperature 95 C 200 F Bottom Roll Temperature Ambient to 45 C 110 F Speed 3fpm 1mpm Program 6 OnePass Display Refer to page 17 for mounting diagram OnePass Displays are created by...

Page 13: ...ial from the top roller to reach the bottom roll of film Pull the film straight then move the bottom roll of film until the edges line up See figure B Warning If you choose to use a leader board to pu...

Page 14: ...reate a gap equal to the thickness of the board being used This will allow your material to receive the correct amount of pressure and prevent damage to the rollers How to set the Nip n Step one Deter...

Page 15: ...gether n Step three While the motor is off use a piece of leader board to push the films through the nip Lower the rollers Press the footswitch and the rollers will grab the film and pull it through n...

Page 16: ...he top unwind Lay the film down evenly over the rollers If you are using film with a release liner pull the film down from the top unwind Separate the film from the release liner and lay the film even...

Page 17: ...act n Step three Once positioned correctly press the exposed adhesive firmly from the center out This edge will be fed into the rollers first n Step four Push the bonded edge of the substrate into the...

Page 18: ...Use a piece of leader board to hold the laminate under the top roller When using this process a leader board or your product must be in the nip This will prevent adhesive from coating the bottom main...

Page 19: ...e top roller n Step three Attach the top release liner to the top wind up station n Step four Press the footswitch and push the adhesive into the nip using the leader board Release the footswitch when...

Page 20: ...kness of the board to be coated and select the corresponding nip setting n Step two Pull the adhesive from the top unwind and lay it evenly over the top roller n Step three Press the footswitch and pu...

Page 21: ...iner and lay the film over the top roller n Connect the release liner to the windup tube with a piece of tape Attaching the release liner to a cardboard core over the windup tube will allow for easier...

Page 22: ...ng Electrical shock hazard inside TROUBLESHOOTING Warning The temperature readings will be affected by high amplitude radio waves above 80MHz If fluctuation occurs please contact your distributor or t...

Page 23: ...aving Problem The film is cloudy or mottled n Increase the roller temperature or decrease the motor speed Problem Machine shuts down and display screen is blinking n See page 24 Error codes for defini...

Page 24: ...er 10 seconds turn the power on to restore the system Warning Authorized service technicians must disconnect the power by using the power disconnect before servicing Speed Display Top Temp Display Pro...

Page 25: ...25 3 H 410 ELECTRICAL DIAGRAM...

Page 26: ...26 3 H 410 ELECTRICAL DIAGRAM...

Page 27: ...ermocouple Kit 4011 Top Main Roll 691475 Bottom Main Roll 691474 Top Pull Roll 691472 Bottom Pull Roll 691473 Drive Motor 107400 Chill Shoe 729470 Motor Control 154620 ACCESSORIES The following access...

Page 28: ...mage that has been laminates on top and has an adhesive backing Leader Board A piece of stiff card or foam board used to lead film into the nip of the main rollers In addition this is used when pre co...

Page 29: ...auga Ontario L5S 1P2 Canada Phone 1 905 564 7717 0800 663 4868 Fax 1 905 564 7079 Hunt Graphics Europe Unit 6 Scimitar Park Courtaulds Road Basildon Essex England SS13 1ND Phone 00 44 1268 530331 Fax...

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