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© 

2008 by Huchez Treuils S.A.S.

 

Translation of original manual

 

8

UK 

Reproduction prohibited

 

 

5 –Maintenance

 

The delivered winches are ready to be used (after installing the rope if not supplied by the 

manufacturer). 
When using for the first time, lubrication is not required as this has been performed in the factory. Nor is 

any specific check required. 
A periodic maintenance check is required once a year. 
Regularly grease the gears with EP2-grade grease for open gears. 
Regularly and before each use
: check the condition of the rope, hook and its safety catch. If the 

manufacturer does not supply the rope and hook with the device, check that the rope and hook used 

guarantee a degree of safety corresponding to break factor 5. 
Periodically check the correct operation of the brake (static tests: rated load + 50 %) 
During annual maintenance, do not forget to oil the stop (ref. 20043 for models 250, 320, 500 and 750 – 

ref. 13661 for models 1000 to 3500). Recommended oil: ISO VG 220 (for example: Mobil Glygoyle 30). 
Regularly check the wear of the brake linings. When they are no longer visible, or when the clearance 

exceeds 3 mm, they need to be replaced. 

 

6 – Prohibitions for use

 

Before using the winch, check that there is no risk of overloading due to: adherence to the floor, suction, 

jamming, etc. Take warning against the following improper uses or handling operations: 
It is prohibited to: 

 

Lift loads exceeding the rated load specified on the plate of the device; 

 

Unwind the drum completely (keep 2 to 3 extra-turns); 

 

Pull sideways; 

 

Swing the load; 

 

Use the winch to lift personnel; 

 

Stand under the load; 

 

Use ropes with a diameter and texture not complying with the specifications of this manual (factor 5); 

 

Use damaged or spliced ropes; 

 

Use hooks without catches, not suitable for the loads specified on the device or in bad condition; 

 

Insert objects into the moving parts; 

 

Work on the device when loaded; 

 

Release the drum when loaded; 

 

Allow the load to fall freely; 

 

Motorise the device 

 

Use the rope of the device as a sling; 

 

With no load, turn the crank in the opposite direction to lifting (for the 1000, 1450, 2000 and 2500 kg models 

only). If this operation is necessary, it is advisable to disengage or apply a manual force by pulling on the rope. 

 

Use handles different from the original ones; 

 

Use the devices for operations other than those for which they are designed; 

 

Use the winch as a fall-prevention device, regardless of the height of the fall and the load applied. 

 

Use parts or components other than the manufacturer’s original parts or components; 

 

Reeve, positioning the fixed point on the winch. 

Brake lining 

Clearance > 3 mm 

maintenance

 

Summary of Contents for MANIBOX VS 1000

Page 1: ...2008 by Huchez Treuils S A S Hand wormgear winch Hand winch MANIBOX VS Instruction manual _________________________ UK 51 314 09 5...

Page 2: ...he machine in the conditions provided for Never use this winch with a load exceeding the maximum working load specified see p 3 paragraph 2 4 This device is designed for lifting or pulling a load In n...

Page 3: ...0 130 103 180 35 56 50 300 1450 B 302 470 290 302 322 167 45 20 4 17 250 340 180 130 103 180 35 56 50 300 1500 B 350 518 330 330 370 200 50 25 4 21 250 340 194 162 105 220 39 5 58 123 50 350 2000 B 35...

Page 4: ...9 10 11 5 12 13 13 15 8 16 11 11 14 14 14 14 14 14 14 5 14 5 15 15 17 17 11 11 8 8 6 6 5 5 3 3 7 5 7 5 12 12 37 5 37 5 52 52 80 80 140 140 The rope diameter provided above refers to the capacity on th...

Page 5: ...embly and commissioning Please observe the following precautions 4 1 Fixing Fixing screws VS 250 4 screws 10 mm VS 320 4 screws 10 mm VS 500 4 screws 12 mm VS 750 4 screws 12 mm VS 1000 4 screws 16 mm...

Page 6: ...e In the event of an error a safety device is provided to prevent incorrect winding of the rope the operator gets the impression of turning with no load In this case remove the rope and attach it in t...

Page 7: ...2000 2500 3000 or 3500 To engage it again turn the knob until it engages CAUTION Never disengage a loaded winch Before disengaging make sure no load is connected to the rope The rope should not be un...

Page 8: ...risk of overloading due to adherence to the floor suction jamming etc Take warning against the following improper uses or handling operations It is prohibited to Lift loads exceeding the rated load sp...

Page 9: ...to dispose of the device i e to put it out of operation and dismantle it if required 10 Frequently asked questions Problem found Possible causes Solutions The drum does not turn when the handle is tu...

Page 10: ...2008 by Huchez Treuils S A S Translation of original manual 10UK Reproduction prohibited 11 Declaration of confirmity...

Page 11: ...x05 spacer Cover Piles Rear bearing Detent spring Ratchet Lock washer Front bearing Link pin Catch Crank head 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 22917 22933 2760 2763 2766 2772 2777 13505...

Page 12: ...Link pin Catch Crank head Lock button Drum Drum shaft Spacer hub Plate Disengaging pin Disengaging lever 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 22932 22933 2760 2765 2766 2772 2775 2779...

Page 13: ...ock button Assembled long crank Disengaging pin Disengaging lever Drum Drum shaft Gear hub Plate 36x47x05 spacer 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 22978 22996 2760 2766 2768...

Page 14: ...oth gear Release button Front bearing Ratchet pin Ratchet Crank head Tightening knob Assembled long crank 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 22978 22996 2749 2760...

Page 15: ...shaft Ratchet Handle head Locking button Assembled long handle GR VS 2000 drum shaft 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 22979 22996 2749 2760 2766 2770 2773 2778 2...

Page 16: ...ngaging boss Disengaging pin Handle unit Disengaging button Front bearing Ratchet shaft Ratchet Handle head 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 22917 22...

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