HUAYUAN POWERCUT105 Page 4 Manual Instruction Download

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5.Secondary menu

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6.Optimize cutting quality

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7.Cutting parameter table

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Maintenance

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1.Trouble shooting and error code

............................................................................31

2.Initial inspection

.....................................................................................................34

3.Air filter maintenance

............................................................................................ 34

4.Precaution maintenance

........................................................................................ 34

Appendix

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Some important components sheet as below:

.................................................35

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Packing list

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Circuit Diagram

..................................................................................................37

Summary of Contents for POWERCUT105

Page 1: ...POWERCUT65 105 125 PLASMA CUTTING MACHINE MANUAL INSTRUCTION PLEASE READ IT CAREFULLY BEFORE OPERATION...

Page 2: ...S so working in rain is not suitable 4 The cutter has external static characteristic with rated duty cycle 100 which means the machine can work continuously at the rated cutting current The machine ha...

Page 3: ...11 Installation 13 1 Acceptance inspection Delivery 13 2 Product defect 13 3 Installation requirements 13 4 Noise 14 5 Installation of plasma cutting power source 14 6 Robot connect cable 15 7 CNC con...

Page 4: ...tting parameter table 29 Maintenance 31 1 Trouble shooting and error code 31 2 Initial inspection 34 3 Air filter maintenance 34 4 Precaution maintenance 34 Appendix 35 1 Some important components she...

Page 5: ...as possible as you can Components in the automatic and semiautomatic welding machine such as the welding wire reel feed wheel contact tip and welding head are all electric components Always be sure th...

Page 6: ...a including hydraulic lines in the wild Where compressed gases are to be used in the field special precautions should be used to prevent explosion When welding stops make certain that no live part is...

Page 7: ...engine is cooling down otherwise the evaporation of hot fuel would result in dangers Do not splash fuel out of the fuel tank and do not start the engine until complete evaporation of the outside fuel...

Page 8: ...ift truck and then open the box If having rings the machine can be transited using rings While HUAYUAN Welding Machine Manufacture reminds users there is possible risk to damage the welding machine It...

Page 9: ...rding to related rules and regulations of labor protection Cutting cannot proceed in closed container The work piece just after being cut is at high temperature Please prevent from scald Protective ga...

Page 10: ...good 2 It has continue arc strike function can cut mesh metal 3 With air pressure test function it can protect the cutting torch effectively 4 Non HF arc strike without interruption 5 With robot and C...

Page 11: ...t current Voltage output Air pressure Input abnormal Overheat Standard cutting Gouging Continuous pilot arc Gas output Lock Unlock Gas test Increase decrease Danger Read the manual carefu lly Work cab...

Page 12: ...3 Environment temperature range should be at 10 40 4 The coolant liquid cannot be frozen when use 5 Any metal materials cannot be put on or insider the power source 6 Keep the machine away from the wa...

Page 13: ...ut capacity kVA 9 6 22 5 23 7 Rated open circuit volt V 348 348 348 Power factor 0 77 0 78 0 76 Efficiency 92 5 93 93 Rated duty cycle 100 40 100 40 100 40 Rated output cur volt A V 65 139 105 160 125...

Page 14: ...1 0 5 m particle can t be more than 100pc 0 5 5 0 m particle can t be more than 1pc per 1CBM air Temperature grade 4 humidity pressure must be less or equal to 3 Oil grade 2 the density of the oil in...

Page 15: ...the machine open press again this knob the machine come into working waiting status 4 Lock function indicator the indicator on machine is under lock function status 5 Unlock function indicator the in...

Page 16: ...air pressure status Indicator on the air pressure 0 38MPa it is under normal range Indicator on 0 3s off 0 3s the air pressure 0 3MPa pressure 0 38MPa the machine can continue to work but cutting qua...

Page 17: ...ge output ratio is 1 50 26 Gas input connector connect gas supply 27 Shield ground connect terminal connect ground cable 28 Plasma torch plug connect torch 29 Earth cable plug connect earth cable Inst...

Page 18: ...n air inlet or the cooling efficiency will be affected Don t put the plasma source on the tilting space more than 10 2 Cutting power source power supply requirements The input of the cutting machine m...

Page 19: ...connect box b Connect the PE cable to the ground connect terminal on machine back c Make sure the switch in OFF d Connect all cable and hose according to the state standard 6 Robot connect cable The...

Page 20: ...rrent 4 Current adjust given signal 5 Input Gas check signal 5 7 connect machine test gas 6 7 connect machine cutting 6 Start signal 7 5 6 public terminal 8 Output Abnormal alarm signal When there is...

Page 21: ...nnect with different arc voltage ratio see below connection Plasma source Signal Function Pin In out 1 Output Arc strike success signal After arc transfer the potentiometer con trol 1 2 pin on can dir...

Page 22: ...18 Ratio Connection Ratio Connection 1 50 1 40 1 30 1 21 1 1 20 1 1...

Page 23: ...e or disassemble the torch directly join the torch to the machine plug and fix well Disassemble the torch need to pull the ring first then pull out the torch from the plug 2 Torch plug signal Join the...

Page 24: ...kpiece like photo show 4 Requirements for the torch lifting device The cutting system require a good quality electric torch lifting device which should have 203mm stroke and max 5080mm min constant sp...

Page 25: ...onnect work cable with the CNC table instead of workpiece holder 11 Gas hose installation Ensure the connection well the dust oil and rust on the workpiece must be cleaned To get good cutting performa...

Page 26: ...the gas inlet of air filter on the rear panel and hoop it tightly 2 The air filter regulator should be checked periodically If the water level reaches two thirds of filter glass it must be drained or...

Page 27: ...and the normally display Make one self test of gas and display the air pressure value The last memory status is recalled and displayed on the panel then turn to standby mode Note a intelligent cooling...

Page 28: ...can select monitoring alarm function Piercing times and cutting time over the set value the alarm code E85 will warning or stop Operation In standby mode press OPERATE key 5 seconds turn to secondary...

Page 29: ...isplay min P07 Penetration tim es left display times P08 Monitor control switch 0 or 1 0 On 1 Cannot cut after warning Off 0 Can cut after warning P09 Monitor parameter reset Reset 1 Keep 0 0 1 means...

Page 30: ...rkpiece should be Make sure the cutting arc is on the workpiece after cutting finish to avoid arc off If cutting arc off try the following Lower the cutting speed when cut near finish Stop cutting whe...

Page 31: ...de the angle is negative slag When the cutting speed too slow the slag will arise which will collect at the bottom of the cutting seam easy to remove Increase the cutting speed can reduce this slag wh...

Page 32: ...delay if the consumables loss The piercing delay time is got according to the consumable average delay time Piercing finish signal can keep high shield prefow pressure to protect the consumables For...

Page 33: ...0 149 1310 149 20 780 152 940 152 25 Cut from edge 550 159 580 158 30 370 162 410 161 32 350 166 370 161 35 290 168 320 165 40 190 173 210 170 Plasma gas pres sure Cutting thickn ess Torch t o workp i...

Page 34: ...127 3240 127 8 1700 129 2230 128 10 4 5 0 7 1100 131 1500 129 12 1 2 850 134 1140 131 16 6 0 2 0 560 138 650 135 20 Cut from edge 350 142 450 142 25 210 156 270 145 Plasma gas pres sure Cutting thickn...

Page 35: ...tor connection terminal IGBT diode still exist dangerous voltage Never use screw driver or other tools to discharge capacitor otherwise it will explode and equipment damaged Wait 5mins at least after...

Page 36: ...Power supply switch damaged 3 Plasma power source control transformer power supply not working 1 Check three phase power supply 2 replace power source switch 3 replace 8A fuse of rear power source No...

Page 37: ...h angle 5 Adjust the cutting speed according to parameter table Short life for consumables 1 Big difference between the actually gas pressure and theory gas pressure 2 nozzle to workpiece distance too...

Page 38: ...he air tube to air filter 2 Strike the filter cup 3 Take out filter shell There is O ring over top shell apply a thin layer of silicone lubricant to the O ring to extend its service life Do not put to...

Page 39: ...or HAS200 S SP50 TA1 TA2 Powercut105 125 4 Diode DBA200UA60 V4 V5 Powercut105 V4 V7 Powercut125 5 IGBT 2A100HB12CIU V2 V3 Powercut105 2A150HB12C1U Powercut125 6 Bridge rectifie r MDS100 12 V1 Powercut...

Page 40: ...36 2 Packing list 1 Powercut65 105 125 power source 1 2 Fast connector DKJ35 50 1 3 Control connector WS20J4TQ 1 4 Control connector WS20J12TQ 1 5 Control connector SP20 2 1 6 Documents 1...

Page 41: ...37 3 Circuit Diagram...

Page 42: ...38...

Page 43: ...is any changes in the user s manual forgive not to inform separately Chengdu Huayuan Electric equipment Co Ltd Address Wuhou National Science Park Chengdu China Postcode 610045 Telephone 0086 28 8574...

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